Shower Head Water-Saving Switching Structure

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Solution Overview

Problem

Existing shower heads with switchable spray modes require high force to operate due to large friction resistance, leading to laborious button pressing and complex structures, and often necessitate separate controls for water flow and spray mode, increasing cost and complexity.

Innovation Solution

A shower head water-saving switching structure featuring a ratchet wheel, push rod, and dual-functional button that rotates a water distribution gear to control communication between water chambers, reducing friction and simplifying operation by adjusting the overlapping area of a flow limit protruding block and side water inlet to manage water flow.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If the communication area between the water distribution opening of the switching disk and the water inlet of the functional water chamber is small, then water flow is reduced for water saving, but the friction resistance increases making button operation laborious

Engineering Contradiction:
Improvewater flowVSAvoidbutton operation
Core Design Contradiction:
Loss of energyVSEase of operation

Solution Approach 1:

The patent introduces a flow control assembly with adjustable flow control holes that can dynamically change the water flow area. The flow control assembly includes a flow control body with multiple flow control holes of different sizes, allowing the system to adjust water flow dynamically rather than using a fixed small communication area. This resolves the contradiction by enabling water flow reduction without permanently constraining the water distribution opening, thus maintaining ease of operation while achieving water saving when needed.

Inventive Principle:
Principle #15Dynamics

2Productivity

If a flow control assembly is added to control effluent water flow, then water flow can be controlled, but the structure becomes more complicated

Engineering Contradiction:
Improvewater flow controlVSAvoidstructure
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent combines the flow control function with the existing switching disk structure. The flow control assembly is integrated into the water distribution chamber, and the flow control body is positioned within the same chamber where the switching disk operates. The button mechanism serves dual purposes: both switching between different water distribution openings and controlling water flow through the flow control holes. This merging of functions reduces overall structural complexity while maintaining water flow control capability.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The button mechanism is designed to perform multiple functions: it can press the switching disk to change water distribution modes and simultaneously press the flow control assembly to adjust water flow. This multi-functionality eliminates the need for separate controls, reducing structural complexity while achieving both spray mode switching and water flow control through a single operational element.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Adaptability or versatility

If separate controls are used for water flow and spray mode, then each function can be controlled independently, but the cost increases

Engineering Contradiction:
Improveindependent controlVSAvoidcontrol mechanisms
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent designs the button mechanism to serve dual functions: pressing the switching disk for spray mode selection and pressing the flow control assembly for water flow adjustment. This allows independent control of both functions through a single operational element, maintaining adaptability while reducing the number of separate control mechanisms needed. The flow control assembly includes multiple flow control holes that can be selectively activated, providing versatile flow control options.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution allows effortless operation with reduced water pressure and force required to press the button, simplifying the structure and operation while controlling water flow and spray mode with a single button, thereby enhancing user experience and reducing water wastage.

Implementation Method 1

A return spring is provided between the push rod and the water inlet seat for moving the push rod back

Methodology Applied
Scientific EffectElasticity: Elasticity

Implementation Method 2

The drive mechanism includes a ratchet wheel that is rotatably fitted on a top surface of the water inlet seat

Methodology Applied
Scientific EffectRatchet mechanism: Ratchet

Implementation Method 3

The flow switching member includes a drive gear that is rotatably accommodated in the water distribution chamber and a flow limit post. The drive gear is meshed with the water distribution gear

Methodology Applied
Scientific EffectGear mechanism: Gear

Data Source

PatentUS10946394B2Shower head water-saving switching structure and shower head
Publication Date: 2021.03.16 PURITY XIAMEN SANITARY WARE CO LTD
  • US10946394B2 patent drawing
  • US10946394B2 patent drawing
  • US10946394B2 patent drawing

AI summary

A shower head water-saving switching structure and a shower head are disclosed. The shower head water-saving switching structure includes a water inlet seat, a water discharging body, a functional water switching member, a flow switching member, and a drive mechanism. The water inlet seat and the water discharging body are connected to form a water distribution chamber therebetween. The drive mechanism includes a ratchet wheel, a push rod in linked with the ratchet wheel, and a button linked with the push rod. The functional water switching member and the flow switching member are rotatably accommodated in the water distribution chamber and linked with the ratchet wheel. The structure is simple, and the operation is effortless.