Shower Hinge With Integrated Assembly Aid For Alignment
Find Innovative SolutionsGenerate Solutions
Solution Overview
Problem
Shower partition installations with fixed panels on uneven walls face challenges in achieving proper alignment due to limited adjustment options, often requiring expensive tools and makeshift solutions like shims or adhesive tape to compensate for deviations from the plumb line.
Innovation Solution
A hinge with an integrated assembly aid featuring an adjustable collar screw and non-slip design, allowing for easy vertical installation by fixing the fixed panel securely to the substructure, with a threaded bore for height adjustment and tool access.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Manufacturing precision
If conventional fixing methods (shims, adhesive tape, supports) are used to compensate for wall deviations, then alignment can be achieved, but the assembly image is affected and the solution is makeshift
Solution Approach 1:
The patent introduces an intermediate adjustment mechanism integrated into the hinge assembly that acts as a mediator between the fixed panel and the wall. This mechanism includes adjustable elements that can compensate for wall deviations without requiring external shims or tape, thus maintaining both alignment accuracy and aesthetic appearance.
Solution Approach 2:
The hinge assembly is designed to self-adjust and self-align through integrated adjustment mechanisms. The system performs its own alignment function without requiring external makeshift aids, allowing the installer to achieve proper positioning through the hinge's built-in adjustment capabilities.
2Adaptability or versatility
If expensive tools and makeshift solutions are used to compensate for deviations, then installation can proceed, but the process becomes complex and time-consuming
Solution Approach 1:
The patent combines the adjustment mechanism directly into the hinge assembly, merging the alignment function with the mounting function. This integration eliminates the need for separate adjustment tools and makeshift solutions, reducing installation complexity while maintaining adaptability to wall deviations.
Solution Approach 2:
The hinge assembly is designed with multi-functionality, serving both as the mounting connection and as the alignment adjustment mechanism. This universal design allows a single component to handle both functions, eliminating the need for multiple specialized tools and simplifying the installation process.
3Ease of operation
If the fixed panel is held in place with silicone at a certain point, then positioning is achieved, but the solution is temporary and affects the assembly image
Solution Approach 1:
The patent replaces the temporary silicone positioning with a mechanical intermediary adjustment mechanism integrated into the hinge. This mechanism provides reliable, adjustable fixation that maintains positioning accuracy without relying on adhesive materials that compromise the assembly image.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
Enables stable and level installation of shower partitions on uneven surfaces without additional aids, ensuring accurate alignment and preventing panel deflection during installation.
Implementation Method 1
a thread 2.4 in the articulated arm 2.1. According to a particular feature of the invention, it is provided that, in order to adjust the assembly aid, a continuous vertical hole is provided in the hinge pin as access for a tool for adjusting the collar screw arranged in the hole
Implementation Method 2
the collar screw is non-slip on its side facing the ground or is provided with a non-slip part 6, whereby an even more stable fixation is achieved and a deflection of the fixed field during installation of the shower partition is prevented
Data Source
Figure 1~2
Figure 3
AI summary
The band (1) has assembly aids for assembling shower enclosures with a fixed part (10). The fixed part is fastened to a building wall by fittings, and a door is articulately connected with the fixed part by upper and lower hinge bands with band parts. One of the band parts is connected with the fixed part, and the other band part supports fastening of the door. The aids are integrated into the band in a hinged bracket (2.1) of the former band part. The aids have a flange screw (4), and the fixed part is fixed on a subsurface e.g. shower tray, by the pressure of the screw.