Showerhead Bubble-Generating Unit for Turbulent Mist Mixing

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Solution Overview

Problem

Existing shower heads fail to effectively mix a sufficient volume of air bubbles into the liquid, limiting the formation of a mist of liquid droplets with mixed air bubbles.

Innovation Solution

A shower head design incorporating a flow-adjustment piece with liquid throttle holes, air introduction passages, and mist generating means to create micrometer-sized and nanometer-sized air bubbles by turbulent mixing, followed by forming the liquid into mist droplets with mixed air bubbles.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If air bubbles are mixed into liquid by collision with a reduced tapered portion, then air bubbles are mixed into the liquid, but a sufficient volume of air bubbles cannot be mixed into the liquid

Engineering Contradiction:
Improvevolume of air bubblesVSAvoidmixing efficiency
Core Design Contradiction:
Quantity of substanceVSProductivity

Solution Approach 1:

The air bubble mixing space is divided into multiple regions by flow-adjustment-piece plates that create multiple mixing zones. Liquid flows through liquid throttle holes and is divided into multiple streams that mix with air in different regions, increasing the total volume of air bubbles mixed into the liquid

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The flow-adjustment piece includes a flow-adjustment nozzle disk with multiple liquid throttle holes that distribute liquid into fine streams. This porous-like structure increases the surface area of liquid contact with air, enhancing bubble formation and mixing volume

Inventive Principle:
Principle #31Porous materials

Solution Approach 3:

The invention transitions from simple collision-based mixing to a multi-dimensional mixing approach using flow-adjustment-piece plates arranged at different positions and angles, creating turbulent flow patterns in multiple directions that increase air bubble incorporation

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Shape

If liquid is jetted through nozzle portions into a reduced tapered portion, then air bubbles are mixed into the liquid, but the liquid cannot be formed into a mist of liquid droplets with mixed air bubbles

Engineering Contradiction:
Improvemist of liquid dropletsVSAvoidair bubbles mixed into liquid
Core Design Contradiction:
ShapeVSQuantity of substance

Solution Approach 1:

The flow-adjustment-piece plates create turbulent flow and vibration effects as liquid passes through the air bubble mixing space. This mechanical disturbance breaks liquid into fine droplets while maintaining air bubble mixing, forming a mist structure

Inventive Principle:
Principle #18Mechanical vibration

Solution Approach 2:

The invention changes the flow parameters of liquid by using flow-adjustment-piece plates with specific hole arrangements and plate configurations. This transforms the liquid flow from a continuous stream into dispersed droplets while controlling air bubble incorporation

Inventive Principle:
Principle #35Parameter changes

3Productivity

If flow-adjustment-piece plates are added to create turbulent mixing, then mixing efficiency is improved, but device complexity increases

Engineering Contradiction:
Improvemixing efficiencyVSAvoidstructure complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The flow-adjustment-piece plates serve multiple functions simultaneously: they distribute liquid through throttle holes, create turbulent flow patterns, provide structural support for the air bubble mixing space, and guide liquid flow direction. This multi-functionality reduces the need for additional separate components

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The invention merges the liquid distribution function, mixing function, and flow guidance function into a single integrated flow-adjustment piece structure. The plates combine multiple features that would otherwise require separate components, simplifying the overall device

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The design allows for the efficient mixing and dissolution of micrometer-sized and nanometer-sized air bubbles into the liquid, resulting in a high-pressure mist of liquid droplets with mixed air bubbles, enhancing the mixing efficiency and bubble distribution.

Implementation Method 1

each of the flow-adjustment-piece plates causes the liquid jetted through the liquid throttle holes to flow turbulently and flow into the mixing gap

Methodology Applied
Scientific EffectTurbulence: Turbulence

Implementation Method 2

air bubble-liquid mixture generating means configured to generate the air bubble-liquid mixture by mixing the air into the liquid

Methodology Applied
Scientific EffectAir Entrainment: Air Entrainment

Implementation Method 3

shower head configured to generate an air bubble-liquid mixture by mixing the air (air bubbles) into a liquid, or form a liquid into a mist of liquid droplets in which air bubbles are mixed

Methodology Applied
Scientific EffectAtomization:

Data Source

PatentUS12397303B2Showerhead and bubble generating unit
Publication Date: 2025.08.26 SCIENCE CO LTD
  • US12397303B2 patent drawing
  • US12397303B2 patent drawing
  • US12397303B2 patent drawing

AI summary

A shower head to jet an air bubble-liquid mixture by mixing air bubbles into the liquid includes a shower nozzle, a flow-adjustment piece, and air introduction passages. The shower nozzle includes an air bubble mixing space. The flow-adjustment piece is arranged in the air bubble mixing space. The air introduction passages cause air to flow into the air bubble mixing space therethrough.