Showerhead Filter Cartridge Assembly with Reversible Media

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Solution Overview

Problem

Residential and commercial shower systems often receive water contaminated with bacteria, arsenic, metals, compounds, chlorine, and minerals, which can pose health risks during bathing, and existing solutions do not effectively address the need for in-line filtration of water before it comes into contact with the user.

Innovation Solution

A showerhead assembly with a filter cartridge assembly that includes a split filter cartridge housing and a reversible filter cartridge, allowing for easy replacement and orientation reversal to extend the filter's life, which filters water using a porous media such as granulated carbon, copper, and zinc alloy particles, ensuring clean water is sprayed during showers.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a filter cartridge is integrated into the showerhead assembly, then water filtration capability is improved, but device complexity increases

Engineering Contradiction:
Improvewater filtration capabilityVSAvoiddevice complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The filter cartridge is nested within the showerhead assembly, with the filter cartridge housing positioned inside the main body. The filter cartridge itself is inserted into the filter cartridge housing, creating a compact nested structure that integrates filtration functionality without significantly increasing external dimensions or overall complexity.

Inventive Principle:
Principle #7Nested doll (Nesting)

2Ease of repair

If a replaceable filter cartridge is used, then maintenance ease is improved, but device complexity increases

Engineering Contradiction:
Improvemaintenance easeVSAvoiddevice complexity
Core Design Contradiction:
Ease of repairVSDevice complexity

Solution Approach 1:

The filtration system is segmented into distinct replaceable components: the filter cartridge and the filter cartridge housing. The filter cartridge can be independently removed and replaced by unscrewing it from the housing, allowing easy maintenance without replacing the entire showerhead assembly. This segmentation enables simple user-maintainable modules.

Inventive Principle:
Principle #1Segmentation

3Duration of action of moving object

If a reversible filter cartridge is implemented, then filter life is extended, but device complexity increases

Engineering Contradiction:
Improvefilter lifeVSAvoiddevice complexity
Core Design Contradiction:
Duration of action of moving objectVSDevice complexity

Solution Approach 1:

The filter cartridge is designed to be reversible, allowing users to remove it and reinstall it in the opposite orientation. This inversion capability extends filter life by enabling users to continue using the filter media after initial saturation by flipping it around and reinstalling it with the ends reversed, effectively doubling or tripling the usable life of each filter cartridge.

Inventive Principle:
Principle #13The other way round (Inversion)

4Ease of operation

If a split filter cartridge housing is used, then filter cartridge accessibility is improved, but device complexity increases

Engineering Contradiction:
Improvefilter cartridge accessibilityVSAvoiddevice complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The filter cartridge housing is divided into two separate parts: a main body portion and a face portion that can be detached from each other. This segmentation allows the filter cartridge to be accessed by simply removing the face portion, providing easy accessibility for filter replacement without requiring disassembly of the entire showerhead. The two parts connect through a simple interface that maintains structural integrity while enabling easy access.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The showerhead assembly effectively filters out contaminants from water, providing clean and safe showering conditions by utilizing a reversible filter cartridge that can be easily maintained, thereby reducing health risks associated with contaminated water.

Implementation Method 1

a filter media disposed in the interior region

Methodology Applied
Scientific EffectPhysical filtration: Filter (physical)

Implementation Method 2

utilizing a reversible filter cartridge that can be easily maintained, thereby reducing health risks associated with contaminated water

Methodology Applied
Scientific EffectAdsorption: Adsorption

Data Source

PatentUS10159991B2Showerhead with filter cartridge assembly
Publication Date: 2018.12.25 HOMEWERKS WORLDWIDE LLC
  • US10159991B2 patent drawing
  • US10159991B2 patent drawing
  • US10159991B2 patent drawing

AI summary

A showerhead assembly including a filter cartridge assembly having a replaceable filter cartridge. The showerhead assembly includes a water-directing and filtering assembly having a body portion and a face portion removably affixed to the body portion. The filter cartridge assembly includes a split filter cartridge housing and filter cartridge. A first part of the filter cartridge housing is disposed in the body portion and a second part is disposed in the face portion. The filter cartridge includes a casing and spaced apart first and second end walls, an inlet connector extending axially from the first end wall, and an outlet connector extending axially from the second end wall and being offset from the filter cartridge central axis. The second end wall includes a first recess extending linearly between a peripheral edge of the second end wall and the outlet connector outer surface and passing through the filter cartridge central axis.