Showerhead Inline Engine Porting for Pressure Loss

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Solution Overview

Problem

Traditional showerheads with 90-degree water pathways result in reduced fluid pressure and a larger form factor due to the need for a substantial cross-section to accommodate the water path, which affects the efficiency and design of multi-mode showerheads.

Innovation Solution

The showerhead design incorporates inline engine porting, where water enters through the side of the engine instead of the back, eliminating the 90-degree turn and allowing for a thinner form factor and improved fluid dynamics, with a series of apertures or ports on the side of the engine that can be rotated to select different operation modes.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Stress or pressure

If water enters through the back of the engine via a 90-degree turn, then the engine structure is simpler, but fluid pressure is reduced and form factor increases

Engineering Contradiction:
Improvefluid pressureVSAvoidwater path complexity
Core Design Contradiction:
Stress or pressureVSDevice complexity

Solution Approach 1:

Instead of having water enter the engine through the back surface via a 90-degree turn, the patent inverts the approach by providing water access through the side surface of the engine. This inline porting eliminates the sharp turn and allows water to flow directly into the engine along its length, maintaining pressure while simplifying the overall water path geometry.

Inventive Principle:
Principle #13The other way round (Inversion)

Solution Approach 2:

The patent transitions from a perpendicular water entry approach (back of engine) to a parallel/direct approach (side of engine). By repositioning the water inlet from a 90-degree angle to an inline configuration, the water path changes dimensionally to follow the engine's longitudinal axis rather than entering perpendicularly, eliminating the need for a substantial cross-section.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Volume of moving object

If a 90-degree water path is used, then the engine can be compact, but the showerhead requires a substantial cross-section and loses pressure

Engineering Contradiction:
Improveshowerhead cross-sectionVSAvoidfluid pressure loss
Core Design Contradiction:
Volume of moving objectVSLoss of energy

Solution Approach 1:

The patent inverts the conventional water entry approach by moving the inlet from the back to the side of the engine. This allows the water path to be inline with the engine's longitudinal axis, eliminating the need for a substantial cross-sectional area while preventing pressure loss that would occur with sharp 90-degree turns.

Inventive Principle:
Principle #13The other way round (Inversion)

Solution Approach 2:

The patent converts the potential harm of pressure loss and large cross-section requirements into benefits by using inline porting. The side-entry design allows the water path to naturally follow the engine's length, creating a compact profile that maintains pressure without requiring additional space for turns or bends.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

3Ease of operation

If inline engine porting is used, then fluid pressure is improved and form factor is reduced, but the engine requires precise alignment with multiple ports

Engineering Contradiction:
Improvemode selectionVSAvoidport alignment mechanism
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The patent makes the engine rotatable relative to the housing, transforming a static multi-port alignment problem into a dynamic selection mechanism. The engine can be rotated to different angular positions to select between multiple ports, each corresponding to a different showerhead operation mode. This dynamic adjustment simplifies the design by allowing a single set of ports to serve multiple functions through rotation rather than requiring complex valve mechanisms.

Inventive Principle:
Principle #15Dynamics

Data Source

PatentUS11813622B2Showerhead with inline engine porting
Publication Date: 2023.11.14 WATER PIK INC
  • US11813622B2 patent drawing
  • US11813622B2 patent drawing
  • US11813622B2 patent drawing

AI summary

A showerhead with inline engine porting is provided. The showerhead may include a housing defining a fluid inlet pathway and an engine rotatably mounted to the housing. The engine may include a series of ports defined within a sidewall of the engine. The series of ports may be associated with different flow pathways defined within the engine. Rotation of the engine relative to the housing may selectively align the fluid inlet pathway with one of the series of ports.