Showerhead Pause Assembly With Linear-to-Rotary Valve Control

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Showerhead systems often have controls that are out of reach for users, especially with handheld showerheads, making it difficult to quickly pause or adjust water flow while showering.

Innovation Solution

A control assembly, such as a pause assembly, is integrated into the showerhead, featuring a valve housing, actuator, and valve that can be moved by the user to open or close the water flow path, allowing for easy control of water flow from various locations within the shower enclosure.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If controls are positioned on the wall or support structure separate from the showerhead, then the control system is simple and easy to manufacture, but the controls become out of reach for users during showering

Engineering Contradiction:
Improveuser accessibility to controlsVSAvoidcontrol system configuration
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The control assembly is merged with the showerhead body, integrating the valve housing, actuator, and valve into a single unified structure. This allows users to access controls directly on the showerhead while maintaining a compact design that does not significantly increase overall complexity.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The actuator is positioned to extend from the showerhead in a direction that makes it accessible to users standing in the shower enclosure. This spatial arrangement in another dimension allows user access without requiring the controls to be mounted on distant wall surfaces.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Ease of operation

If controls are integrated into the showerhead with an actuator extending from the handle, then user accessibility is improved, but the device structure becomes more complex

Engineering Contradiction:
Improvecontrol accessibility during showeringVSAvoidshowerhead internal structure
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The control assembly is segmented into distinct functional components: valve housing, actuator, and valve. This segmentation allows each component to be optimized independently while maintaining overall simplicity, with the actuator serving as a separate movable element that extends from the handle.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The actuator is designed as a movable component that can be manipulated by users during showering. This dynamic element provides operational flexibility without requiring complex fixed mounting structures, allowing the control system to adapt to user needs while maintaining structural simplicity.

Inventive Principle:
Principle #15Dynamics

3Productivity

If a valve rotates within the valve cavity to control flow, then precise flow control is achieved, but the mechanism requires more components

Engineering Contradiction:
Improvewater flow control efficiencyVSAvoidvalve mechanism composition
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The rotating valve serves multiple functions: it completely stops water flow, partially restricts flow, and can be positioned at various angles to control water delivery. This multi-functionality is achieved through a single rotating component rather than multiple separate valves or complex mechanisms.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The valve controls water flow by changing its rotational position, which alters the flow parameters from fully open to fully closed and various intermediate states. This parameter-based control allows precise adjustment of water flow without requiring multiple discrete components.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables users to effortlessly pause or adjust water flow without needing to access external controls, enhancing user convenience and flexibility during showering.

Implementation Method 1

a valve driver coupled between the actuator and the valve, where the valve driver converts the linear motion of the actuator into a rotational movement of the valve

Methodology Applied
Scientific EffectMotion conversion (linear to rotational):

Data Source

PatentUS11458488B2Linearly actuated pause assembly for showerheads
Publication Date: 2022.10.04 WATER PIK INC
  • US11458488B2 patent drawing
  • US11458488B2 patent drawing
  • US11458488B2 patent drawing

AI summary

A showerhead including a housing defining a plurality of nozzles and an inlet and having a water control assembly is disclosed. The water control assembly may be positioned at least partially within the housing between the plurality of nozzles and the inlet to control water flow from the inlet to the plurality of nozzles. The water control assembly including an actuator linearly movable along a length of the housing, a valve operably coupled to the actuator that rotates from a first position allowing fluid flow from the inlet to reach the nozzles to a second position reducing fluid flow from the inlet to the nozzles, and a valve driver coupled between the actuator and the valve, where the valve driver converts the linear motion of the actuator into a rotational movement of the valve.