Shrink Chuck Cooling Attachment With Turbulent Flow Vanes
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Solution Overview
Problem
Existing cooling apparatuses for shrink chucks lack sufficient cooling power, leading to inefficient cooling times.
Innovation Solution
The apparatus features a cooling attachment with guiding elements, such as vanes, that create a turbulent flow of cooling fluid, enhancing mixing and coverage over the shrink chuck, and includes an annular chamber and multiple inlet openings for controlled fluid distribution.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Power
If a conventional cooling apparatus with simple cooling fluid flow is used, then the device complexity is low, but the cooling power is insufficient leading to long cooling times
Solution Approach 1:
The cooling attachment is positioned over the shrink chuck before cooling begins, with inlet openings already arranged to direct cooling fluid onto specific surfaces. The discharge device is pre-configured with upwardly directed openings to create upward flow paths. This preliminary arrangement ensures that when cooling starts, the fluid immediately follows optimized paths that maximize cooling efficiency from the beginning, rather than requiring complex real-time adjustments during the cooling process.
Solution Approach 2:
The cooling apparatus is divided into distinct functional components: inlet openings for fluid introduction, a discharge device with upwardly directed openings for controlled discharge, and a cooling attachment with specific geometric features. This segmentation allows each component to be optimized independently for its specific function while maintaining overall system simplicity. The modular design achieves enhanced cooling power without proportionally increasing overall device complexity.
2Productivity
If the cooling attachment is completely placed on the shrink chuck, then the cooling fluid flow control is improved, but additional cooling fluid cannot be introduced via gaps reducing cooling efficiency
Solution Approach 1:
The cooling attachment features inlet openings and discharge openings positioned at specific locations to create localized cooling zones. The upwardly directed discharge openings concentrate cooling fluid flow in specific upward paths, creating areas of enhanced cooling where needed most. This local quality approach allows effective cooling with controlled fluid distribution rather than requiring complete coverage, maintaining productivity without excessive complexity.
3Power
If downwardly directed cooling fluid flow is used, then the cooling fluid can be introduced into the interior, but the cooling fluid flows away downward reducing cooling effectiveness
Solution Approach 1:
Instead of directing cooling fluid downward as in conventional designs, the discharge device is configured with upwardly directed openings that invert the flow direction. This causes cooling fluid to rise upward through the shrink chuck, improving cooling effectiveness by maintaining contact with heated surfaces longer and preventing the fluid from flowing away downward. The inversion of flow direction recovers what would otherwise be lost cooling fluid, enhancing power while reducing energy loss.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
This design achieves up to 50% shorter cooling times by increasing the cooling power through turbulent fluid mixing and wider surface area coverage, resulting in improved efficiency.
Implementation Method 1
guiding elements, such as vanes, which create a turbulent flow of cooling fluid, enhancing mixing and coverage
Implementation Method 2
The drawn-in cooling fluid flow passes on its path inside the cooling attachment upward over a clamping region of the shrink chuck and cools and/or dries it
Data Source
AI summary
An apparatus cools and/or dries a shrink chuck and a method cools and/or dries a tool holder. The apparatus has a cooling attachment which can be fitted over the shrink chuck with the lower end thereof. In the region of the lower end of the cooling attachment guiding elements are arranged such that a first cooling fluid flow can be guided into an interior, which can receive the shrink chuck, of the cooling attachment while producing a turbulent flow which can be brought about by the guiding elements. In the method, the tool holder is dried and/or cooled by a first cooling fluid flow from a first cooling fluid. The first cooling fluid flow flows in the form of a turbulent flow axially in the direction of a tool receiving opening of the tool holder along the tool holder.


