Shrinkage-Reducing Agent Composition for Hydraulic Materials

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Solution Overview

Problem

Current shrinkage-reducing agents for hydraulic materials often compromise concrete strength, require additional admixtures, and increase costs, while also failing to effectively prevent cracking and improve durability.

Innovation Solution

A shrinkage-reducing agent composition comprising a compound represented by the general formula R1—[O-(A1O)m—R2]n, where R1 is derived from a polyhydric alcohol, A1O is an oxyalkylene group, and R2 is a hydrogen or hydrocarbon group, combined with a polyalkyleneimine and a polyoxyalkylene-based polymer, which does not require additional admixtures and enhances water-reducing and freezing-thawing resistance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If conventional shrinkage-reducing agents are used, then drying shrinkage is reduced, but concrete strength decreases

Engineering Contradiction:
Improvedrying shrinkageVSAvoidconcrete strength
Core Design Contradiction:
Object-affected harmful factorsVSStrength

Solution Approach 1:

The patent changes the chemical parameters of the shrinkage-reducing agent by using polyalkyleneimine with specific molecular weight (1,000-100,000) and nitrogen content (10-30%), which allows achieving shrinkage reduction without the strength loss associated with conventional agents. This parameter optimization enables the agent to suppress shrinkage while maintaining concrete strength.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent creates a composite additive system combining polyalkyleneimine with water-reducing agents and superplasticizers. This composite approach allows the shrinkage-reducing function to be achieved through synergistic effects, where the polyalkyleneimine works together with other admixtures to suppress shrinkage while the water-reducing components maintain concrete strength.

Inventive Principle:
Principle #40Composite materials

2Reliability

If shrinkage-reducing agents are used to prevent cracking, then durability improves, but additional admixtures are required increasing cost

Engineering Contradiction:
ImprovedurabilityVSAvoidnumber of admixtures
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent develops polyalkyleneimine that serves multiple functions: it acts as a shrinkage-reducing agent, a water-reducing agent, and a potential superplasticizer. This multi-functionality eliminates the need for separate admixtures for each function, reducing the number of components while improving durability through comprehensive shrinkage control.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent merges the functions of shrinkage reduction, water reduction, and strength maintenance into a single polyalkyleneimine-based additive system. By combining these functions in one agent rather than using separate admixtures, the patent simplifies the formulation while achieving enhanced durability through integrated shrinkage control.

Inventive Principle:
Principle #5Merging (Combining)

3Strength

If alkylene oxide adducts of polyhydric alcohols are used, then strength reduction is suppressed, but combination with other admixtures is required

Engineering Contradiction:
Improveconcrete strengthVSAvoidcombination of admixtures
Core Design Contradiction:
StrengthVSDevice complexity

Solution Approach 1:

The patent uses polyalkyleneimine as a universal additive that can function alone or in combination with water-reducing agents and superplasticizers. Its multi-functionality allows it to suppress shrinkage and maintain strength without requiring mandatory combinations with other specific admixtures, providing flexibility while maintaining strength.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS9139474B2Shrinkage-reducing agent for hydraulic material and shrinkage-reducing agent composition for hydraulic material
Publication Date: 2015.09.22 NIPPON SHOKUBAI CO LTD
  • US9139474B2 patent drawing
  • US9139474B2 patent drawing
  • US9139474B2 patent drawing

AI summary

Provided are a shrinkage-reducing agent for a hydraulic material and a shrinkage-reducing agent composition for a hydraulic material including a compound represented by the general formula (1): R1—[O-(A1O)m—R2]n (1), where: R1 represents R1 derived from a polyhydric alcohol represented by R1—[OH]n; A1O represents an oxyalkylene group having 2 to 18 carbon atoms; R2 represents a hydrogen atom or a hydrocarbon group having 1 to 30 carbon atoms; m represents an average added mole number of oxyalkylene groups A1O's; n represents 3 or 4; and when n equals 3, m represents 30 to 150, and when n equals 4, m represents 5 to 150.