Shunt Resistor Current Detection for Precise Steering Inverter Control

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Solution Overview

Problem

In electric steering systems, inaccuracies in detecting steering assist current due to errors between driving and actual steering assist currents lead to unintended steering torque and vibrations, affecting control precision.

Innovation Solution

An electronic control device using a shunt resistor and current detection circuit, incorporating an operational amplifier and parasitic resistor, to determine steering assist current values based on input/output relational expressions, allowing precise control of the inverter.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If a simple current detection method is used, then device complexity is reduced, but measurement precision of steering assist current deteriorates

Engineering Contradiction:
Improvedetection circuit complexityVSAvoidsteering assist current detection accuracy
Core Design Contradiction:
Device complexityVSMeasurement precision

Solution Approach 1:

The patent introduces a shunt resistor as an intermediary component to convert the steering assist current into a measurable voltage signal. This mediator enables indirect measurement of current through voltage detection, achieving high measurement precision while keeping the detection circuit relatively simple. The shunt resistor Rs is connected in series with the steering motor, and the voltage across it is amplified by an operational amplifier to obtain the steering assist current value.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Device complexity

If parasitic resistance is not compensated, then device complexity is reduced, but measurement precision deteriorates due to ground potential differences

Engineering Contradiction:
Improvecompensation circuit complexityVSAvoidcurrent measurement accuracy
Core Design Contradiction:
Device complexityVSMeasurement precision

Solution Approach 1:

The patent applies preliminary anti-action by measuring and compensating for the parasitic resistance voltage drop before it affects the final current measurement. The system separately measures the voltage across the parasitic resistor Rg (between the shunt resistor ground terminal and actual ground) and subtracts this offset voltage from the total measurement. This pre-compensation approach eliminates measurement errors caused by ground potential differences, ensuring high measurement precision without requiring complex real-time adjustment circuits.

Inventive Principle:
Principle #9Preliminary anti-action

3Ease of operation

If driving current is used as approximation, then ease of operation is improved, but reliability of control deteriorates

Engineering Contradiction:
Improvecontrol simplicityVSAvoidsteering control accuracy
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The patent implements feedback by continuously detecting the actual steering assist current flowing through the steering motor and using this detected value to control the inverter output. The current detection circuit measures the actual current in real-time, and the controller adjusts the inverter's PWM duty cycle based on this feedback to maintain the desired current. This closed-loop feedback mechanism ensures high reliability of steering control by constantly comparing and adjusting based on actual motor current conditions.

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Accurate determination of steering assist current values enables precise control of the steering motor, minimizing unintended torque and vibrations, thereby enhancing system performance.

Implementation Method 1

a shunt resistor Rs connected between the inverter and a ground to form a steering assist voltage V corresponding to the steering assist current I

Methodology Applied
Scientific EffectElectrical Resistance: Electrical Resistance

Implementation Method 2

a current detection circuit including an operational amplifier for amplifying and outputting the steering assist voltage V

Methodology Applied
Scientific EffectElectrical Amplification: Magnetic Amplifier

Data Source

PatentUS12476566B2Electronic control device using shunt resistor and current detection circuit
Publication Date: 2025.11.18 HL MANDO CORP
  • US12476566B2 patent drawing
  • US12476566B2 patent drawing
  • US12476566B2 patent drawing

AI summary

According to present embodiments, it is possible to accurately control an inverter by determining a steering assist current value from a steering assist voltage value based on an input/output relational expression of an operational amplifier and a resistance values of the shunt resistor and a parasitic resistor.