Shunt Resistor Electrode Slit for Stable Resistance Sensing

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Solution Overview

Problem

The connection position of the bonding wire in shunt resistors affects the detected resistance value and temperature coefficient of resistance (T.C.R), leading to variations in shunt resistor characteristics.

Innovation Solution

A shunt resistor design with a conductive electrode member featuring a slit perpendicular to the current direction, allowing for precise placement of voltage detection wiring to minimize these variations.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If the bonding wire connection position is changed, then the detected resistance value and T.C.R. change, but this leads to variations in shunt resistor characteristics

Engineering Contradiction:
Improvedetected resistance valueVSAvoidcharacteristics variation
Core Design Contradiction:
Measurement precisionVSReliability

Solution Approach 1:

The electrode member is designed with a slit at a specific location (contact portion) to create a localized equipotential region. This local structural modification ensures that the potential distribution is uniform in the wiring connection area, allowing voltage detection wiring to be connected at consistent potential points regardless of exact connection position, thereby eliminating characteristics variation while maintaining measurement precision.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The slit in the electrode member creates an equipotential line that extends in the width direction. By positioning the voltage detection wiring to connect at this equipotential line, the invention ensures that potential differences remain constant even when connection positions vary slightly, thus preventing T.C.R. and resistance value variations while maintaining accurate measurement.

Inventive Principle:
Principle #12Equipotentiality

2Reliability

If the slit is formed at the contact portion, then the potential distribution is stabilized, but the electrode member structure becomes more complex

Engineering Contradiction:
Improvepotential distribution stabilityVSAvoidelectrode member structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The electrode member is segmented by introducing a slit that divides the contact portion into distinct regions. This segmentation creates a controlled equipotential line without requiring additional components or complex structures. The slit is simply a discontinuity in the electrode material that can be easily manufactured, achieving potential stabilization with minimal structural complexity.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention changes the geometric parameter of the electrode member by adding a slit with specific dimensions and positioning. This parameter modification (adding a narrow discontinuity) fundamentally alters the potential distribution characteristics to create equipotential lines, achieving reliability improvement with minimal impact on overall device complexity since the slit is a simple geometric feature.

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentUS12580104B2Shunt resistor and shunt resistance device
Publication Date: 2026.03.17 KOA CORP
  • US12580104B2 patent drawing
  • US12580104B2 patent drawing
  • US12580104B2 patent drawing

AI summary

The present invention relates a shunt resistor and a shunt resistance device. The shunt resistor (1) includes an electrode member (10). The electrode member (10) includes a contact portion (10a) contacting a resistance element (5), and a slit (20) formed on the contact portion (10a).