Shunt Resistor Electrode Slit for Stable Resistance Sensing
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Solution Overview
Problem
The connection position of the bonding wire in shunt resistors affects the detected resistance value and temperature coefficient of resistance (T.C.R), leading to variations in shunt resistor characteristics.
Innovation Solution
A shunt resistor design with a conductive electrode member featuring a slit perpendicular to the current direction, allowing for precise placement of voltage detection wiring to minimize these variations.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Measurement precision
If the bonding wire connection position is changed, then the detected resistance value and T.C.R. change, but this leads to variations in shunt resistor characteristics
Solution Approach 1:
The electrode member is designed with a slit at a specific location (contact portion) to create a localized equipotential region. This local structural modification ensures that the potential distribution is uniform in the wiring connection area, allowing voltage detection wiring to be connected at consistent potential points regardless of exact connection position, thereby eliminating characteristics variation while maintaining measurement precision.
Solution Approach 2:
The slit in the electrode member creates an equipotential line that extends in the width direction. By positioning the voltage detection wiring to connect at this equipotential line, the invention ensures that potential differences remain constant even when connection positions vary slightly, thus preventing T.C.R. and resistance value variations while maintaining accurate measurement.
2Reliability
If the slit is formed at the contact portion, then the potential distribution is stabilized, but the electrode member structure becomes more complex
Solution Approach 1:
The electrode member is segmented by introducing a slit that divides the contact portion into distinct regions. This segmentation creates a controlled equipotential line without requiring additional components or complex structures. The slit is simply a discontinuity in the electrode material that can be easily manufactured, achieving potential stabilization with minimal structural complexity.
Solution Approach 2:
The invention changes the geometric parameter of the electrode member by adding a slit with specific dimensions and positioning. This parameter modification (adding a narrow discontinuity) fundamentally alters the potential distribution characteristics to create equipotential lines, achieving reliability improvement with minimal impact on overall device complexity since the slit is a simple geometric feature.
Data Source
AI summary
The present invention relates a shunt resistor and a shunt resistance device. The shunt resistor (1) includes an electrode member (10). The electrode member (10) includes a contact portion (10a) contacting a resistance element (5), and a slit (20) formed on the contact portion (10a).


