Shutter Mechanism for Drum Cartridge Installation Order

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Solution Overview

Problem

Users often make mistakes when installing drum and developing cartridges into an image forming apparatus, as it is unclear which cartridge should be installed first.

Innovation Solution

An image forming apparatus with a shutter mechanism that moves between positions to prevent the incorrect installation of cartridges, allowing users to first install the drum cartridge and then the developing cartridge by indicating the correct installation order through guidance information.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If both drum cartridge and developing cartridge installation paths are open simultaneously, then ease of operation is improved, but installation mistakes increase

Engineering Contradiction:
Improveease of cartridge installationVSAvoidinstallation order accuracy
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The shutter is designed to be movable between different positions (first position blocking developing cartridge path, second position allowing it). The shutter dynamically changes its blocking state based on whether the drum cartridge is installed, ensuring that the developing cartridge path is only opened after the drum cartridge is properly in place. This dynamic mechanism prevents installation mistakes while maintaining ease of operation.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The shutter acts as an intermediary component between the drum cartridge installation and developing cartridge installation. It mediates the installation process by conditionally blocking or allowing access to the developing cartridge path based on the drum cartridge's installation state, thus ensuring correct installation order without complicating the user interface.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If a shutter mechanism is added to control cartridge installation order, then installation mistakes are prevented, but device complexity increases

Engineering Contradiction:
Improveinstallation order accuracyVSAvoidshutter mechanism complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The shutter mechanism is designed to automatically move between positions based on the physical state of cartridge installation. When the drum cartridge is installed, it triggers the shutter to move from the first position to the second position automatically. This self-service mechanism reduces the need for complex control systems, sensors, or user interventions, thereby limiting the increase in device complexity while maintaining high reliability.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The shutter mechanism combines multiple functions: it serves as both a physical barrier to prevent incorrect installation and as an indicator of installation status. By merging these functions into a single component, the design avoids adding separate complex control systems, thus minimizing the increase in device complexity while achieving the goal of preventing installation mistakes.

Inventive Principle:
Principle #5Merging (Combining)

Data Source

PatentUS10459371B2Image forming apparatus including drum cartridge
Publication Date: 2019.10.29 BROTHER KOGYO KK
  • US10459371B2 patent drawing
  • US10459371B2 patent drawing
  • US10459371B2 patent drawing

AI summary

There is provided an image forming apparatus including a body, a drum cartridge and a developing cartridge both of which are installable into the body, and a shutter attached to the body. The shutter is movable between a first position to prevent installation of the developing cartridge while allowing installation of the drum cartridge with the drum cartridge and the developing cartridge being removed from the body, and a second position to allow installation of the developing cartridge with the drum cartridge being installed in the body.