Si-Based Anode Slurry pH Control to Suppress Coating Gas Defects

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Solution Overview

Problem

Lithium-ion secondary battery negative electrode composite material slurries experience gas production, leading to dot-shaped defects in the negative electrode active material layer, even without lithium-doped silicon, necessitating a reduction in gas production.

Innovation Solution

A negative electrode composite material slurry is developed comprising a Si-based active material, auxiliary materials like polyacrylic acid, styrene-butadiene rubber, carboxymethylcellulose, and carbon nanotubes, with a pH range of 4.5 to 7.3, and optionally including a buffer agent such as phosphoric acid, acetic acid, or citric acid, to minimize gas production.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a negative electrode composite material slurry containing Si-based active material is used, then the battery capacity and performance are improved, but gas production occurs leading to dot-shaped defects in the coating

Engineering Contradiction:
Improvebattery performanceVSAvoidgas production
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The patent adjusts the pH parameter of the slurry to a specific range (4.5-7.3) to suppress gas production from Si-based active material while maintaining coating quality and battery performance

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent introduces buffer agents (phosphoric acid, acetic acid, or citric acid) as intermediaries to control the chemical environment and prevent harmful gas generation from the Si-based active material

Inventive Principle:
Principle #24Intermediary (Mediator)

2Stability of the object's composition

If Li-doped silicon material is used to enhance stability, then gas production is reduced during high-temperature storage, but hydrogen gas may be produced when lithium ions are eluted

Engineering Contradiction:
Improvestorage stabilityVSAvoidhydrogen gas production
Core Design Contradiction:
Stability of the object's compositionVSObject-generated harmful factors

Solution Approach 1:

The patent changes the chemical environment by controlling pH and introducing buffer agents to suppress both gas production mechanisms (from Li-doped Si and from Si-based active material) while maintaining storage stability

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The slurry reduces gas production and subsequent dot-shaped defects in the negative electrode active material layer, enhancing the stability and performance of lithium-ion secondary batteries.

Implementation Method 1

the negative electrode composite material slurry has a pH from 4.5 to 7.3

Methodology Applied
Scientific EffectpH buffering:

Implementation Method 2

one or more auxiliary materials selected from the group consisting of polyacrylic acid, styrene-butadiene rubber, carboxymethylcellulose, and carbon nanotubes

Methodology Applied
Scientific EffectAdsorption: Adsorption

Data Source

PatentUS20240290979A1Negative electrode composite material slurry, negative electrode, and method of producing negative electrode composite material slurry
Publication Date: 2024.08.29 PRIME PLANET ENERGY & SOLUTIONS INC
  • US20240290979A1 patent drawing

AI summary

A negative electrode composite material slurry comprises a negative electrode active material including a Si-based active material, one or more auxiliary materials selected from the group consisting of polyacrylic acid, styrene-butadiene rubber, carboxymethylcellulose, and carbon nanotubes, and water. The negative electrode composite material slurry has a pH from 4.5 to 7.3.