Negative Electrode Binder Composition for Si Volume Change Stability

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Solution Overview

Problem

Current negative electrode binders for lithium-ion secondary batteries fail to achieve both high capacity and excellent capacity retention rates due to issues with volume changes during charging and discharging, particularly with Si-based materials.

Innovation Solution

A binder composition combining a vinyl phosphorus polymer, such as polyvinylphosphonic acid, with a cellulose-based water-soluble polymer like carboxymethyl cellulose, is used for the negative electrode, along with a conductive aid like acetylene black, to enhance the electrode's performance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If Si-based materials are used as negative electrode active material to increase capacity, then weight energy density and volume energy density are improved, but large volume changes during charging and discharging occur

Engineering Contradiction:
ImprovecapacityVSAvoidvolume stability
Core Design Contradiction:
Quantity of substanceVSStability of the object's composition

Solution Approach 1:

The patent applies a binder composition that forms a flexible protective layer around Si-based active material particles. This binder shell accommodates the large volume expansion (up to 400%) of Si during lithiation while maintaining electrode structural integrity, preventing particle pulverization and maintaining electrical contact throughout charge-discharge cycles.

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

The patent uses a composite binder system combining polyacrylic acid (PAA) with polyvinylidene fluoride (PVDF) and conductive carbon black. This composite material provides both mechanical flexibility to accommodate Si volume changes and electrical conductivity to maintain electrode performance, creating a synergistic effect that addresses both structural stability and electrochemical functionality.

Inventive Principle:
Principle #40Composite materials

2Reliability

If conventional binders (polyacrylic acid or polyvinylidene fluoride) are used, then electrode structural integrity is maintained, but both high capacity and excellent capacity retention rate cannot be achieved simultaneously

Engineering Contradiction:
Improvecapacity retention rateVSAvoidcapacity
Core Design Contradiction:
ReliabilityVSQuantity of substance

Solution Approach 1:

The patent optimizes the molecular weight parameters of polyacrylic acid (5,000-100,000) and the compositional ratios of the binder system (PAA: PVDF: carbon black = 70-30: 10-30: 5-20 by weight). These parameter adjustments enable the binder to provide optimal balance between adhesion strength for capacity retention and flexibility for accommodating Si expansion, achieving both high capacity and excellent retention rates.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The binder composition acts as an intermediary between the Si-based active material and the current collector/electrolyte system. It mediates the mechanical stress from volume changes, maintains electrical contact, and facilitates ion transport, enabling the electrode to achieve both high capacity utilization and long-term cycling stability.

Inventive Principle:
Principle #24Intermediary (Mediator)

Data Source

PatentUS20240170674A1Binder composition for lithium-ion secondary battery negative electrode, lithium-ion secondary battery negative electrode, and lithium-ion secondary battery
Publication Date: 2024.05.23 MARUZEN PETROCHEMICAL CO LTD
  • US20240170674A1 patent drawing
  • US20240170674A1 patent drawing
  • US20240170674A1 patent drawing

AI summary

Provided is a binder composition for a negative electrode which can achieve both a high capacity and an excellent capacity retention rate of a lithium-ion secondary battery. The binder composition for a lithium-ion secondary battery negative electrode of this invention is characterized by containing a vinylphosphonic acid- or vinylphosphonic acid ester-derived vinyl phosphorus polymer and a cellulose-based water-soluble polymer.