Si-C Composite Anode Electrolyte for High-Density Cycle-Stable Batteries

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Solution Overview

Problem

Rechargeable lithium batteries face challenges in maintaining high energy density while preventing increased resistance at room and high temperatures, and ensuring cycle-life characteristics as the content of Si-based active materials in the negative electrode active material increases, leading to rapid electrolyte loss and decreased cycle life.

Innovation Solution

A rechargeable lithium battery design incorporating a negative electrode with a Si—C composite mixed with a separate carbon-based compound, paired with an electrolyte containing two specific additives that stabilize lithium salts and absorb on the positive electrode surface, reducing side reactions and improving high-temperature characteristics.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If the content of Si-based active material in the negative electrode active material is increased, then energy density is improved, but resistance increases at room temperature and high temperature

Engineering Contradiction:
Improveenergy densityVSAvoidresistance stability
Core Design Contradiction:
Use of energy by moving objectVSReliability

Solution Approach 1:

The patent introduces a mediator substance (graphene or carbon nanotubes) between the Si-based active material and the electrolyte. This intermediary layer prevents direct harmful interactions while allowing beneficial electrochemical reactions, thereby reducing resistance increase at room and high temperatures while maintaining high energy density from the Si-based material.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent creates a composite negative electrode active material by combining Si-based active material with conductive carbon materials (graphene or carbon nanotubes). This composite structure leverages the high capacity of Si-based materials while the conductive carbon network provides stable electron transport pathways, preventing resistance increase and maintaining reliability at various temperatures.

Inventive Principle:
Principle #40Composite materials

2Use of energy by moving object

If the content of Si-based active material in the negative electrode active material is increased, then energy density is improved, but cycle-life decreases

Engineering Contradiction:
Improveenergy densityVSAvoidcycle-life
Core Design Contradiction:
Use of energy by moving objectVSDuration of action of stationary object

Solution Approach 1:

The conductive carbon material acts as a mediator that maintains structural integrity during charge-discharge cycles. It provides a stable framework that accommodates the expansion and contraction of Si-based active material, preventing particle degradation and maintaining long-term cycle-life while preserving high energy density.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The composite structure of Si-based active material combined with conductive carbon materials creates a robust electrode architecture. The carbon component provides mechanical strength and electrical conductivity that persists over many cycles, while the Si-based material delivers high capacity, achieving both improved energy density and extended cycle-life.

Inventive Principle:
Principle #40Composite materials

3Use of energy by moving object

If the content of Si-based active material in the negative electrode active material is increased, then energy density is improved, but electrolyte loss increases rapidly

Engineering Contradiction:
Improveenergy densityVSAvoidelectrolyte loss
Core Design Contradiction:
Use of energy by moving objectVSLoss of substance

Solution Approach 1:

The conductive carbon material serves as a protective intermediary layer between the Si-based active material and the electrolyte. This barrier reduces direct contact and harmful side reactions between the electrolyte and Si-based material, thereby minimizing electrolyte decomposition and loss while maintaining the high energy density benefits of the Si-based active material.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The battery achieves high energy density while suppressing resistance increases at room and high temperatures, securing improved cycle-life characteristics through the synergistic effect of the additives and Si—C composite, enhancing overall battery performance.

Implementation Method 1

the first additive stabilizing the lithium salt

Methodology Applied
Scientific EffectStabilization:

Implementation Method 2

the second additive absorbing on the positive electrode surface

Methodology Applied
Scientific EffectAdsorption: Adsorption

Implementation Method 3

a negative electrode including a negative electrode active material including a Si—C composite

Methodology Applied
Scientific EffectIntercalation: Absorption (physical)

Data Source

PatentUS20240405274A1Rechargeable battery
Publication Date: 2024.12.05 SAMSUNG SDI CO LTD
  • US20240405274A1 patent drawing
  • US20240405274A1 patent drawing
  • US20240405274A1 patent drawing

AI summary

A rechargeable lithium battery including a positive electrode, a negative electrode, and an electrolyte is provided. The electrolyte includes a non-aqueous organic solvent, a lithium salt, a first additive, and a second additive. The negative electrode includes a negative electrode active material including a Si—C composite mixed with a separate carbon-based compound.