Si-Carbon Anode Coating for Volume-Stable Lithium Batteries

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Solution Overview

Problem

Lithium secondary batteries using carbon-based negative electrode materials face limitations in energy density and discharge capacity due to volume changes of silicon particles during charging and discharging, which deteriorate the lifespan characteristics of Si-carbon-composite-based negative electrode active materials.

Innovation Solution

A silicon-containing amorphous coating layer represented by SiCx, where 0<x<0.5, is applied on a carbon-based material to suppress volume changes of Si particles, reducing cracks and enhancing the lifespan characteristics of the negative electrode active material.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If silicon particles are used as negative electrode active material to improve energy density, then discharge capacity is improved, but volume change during charging and discharging deteriorates lifespan characteristics

Engineering Contradiction:
Improvedischarge capacityVSAvoidlifespan characteristics
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

Silicon particles are embedded within a porous carbon matrix structure, where the carbon matrix acts as a container that accommodates the silicon particles. This nested configuration allows the silicon to expand and contract during lithium insertion/extraction cycles without detaching or causing structural failure, thereby maintaining electrode integrity and extending battery lifespan while preserving high discharge capacity.

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

A porous carbon matrix with flexible structure is designed to envelop the silicon particles. The carbon matrix exhibits mechanical flexibility that allows it to deform elastically during volume changes of silicon, preventing crack formation and maintaining structural stability over multiple charge-discharge cycles, thus improving lifespan characteristics.

Inventive Principle:
Principle #30Flexible shells and thin films

2Reliability

If Si-carbon composite is used to improve efficiency and lifespan characteristics, then lifespan is improved, but volume change of Si during charging and discharging still deteriorates lifespan characteristics

Engineering Contradiction:
Improvelifespan characteristicsVSAvoidvolume stability
Core Design Contradiction:
ReliabilityVSStability of the object's composition

Solution Approach 1:

The carbon matrix is designed with a porous structure that provides void spaces and buffering capacity. These pores accommodate the volume expansion of silicon particles during lithium insertion without generating excessive mechanical stress. The porous structure absorbs and distributes the volumetric changes, maintaining compositional stability and preventing degradation of lifespan characteristics.

Inventive Principle:
Principle #31Porous materials

Solution Approach 2:

A composite structure consisting of silicon particles dispersed within a carbon matrix is created. The carbon component provides structural stability and volume buffering, while silicon provides high capacity. The synergistic combination of these materials with different mechanical properties results in a composite that maintains volume stability during charging and discharging cycles, thereby preserving lifespan characteristics.

Inventive Principle:
Principle #40Composite materials

Data Source

PatentEP3840088B1Negative electrode active material, method for producing same, and lithium secondary battery having negative electrode including same
Publication Date: 2024.11.13 SJ MATERIALS CO LTD
  • EP3840088B1 patent drawingFigure 1
  • EP3840088B1 patent drawingFigure 2
  • EP3840088B1 patent drawingFigure 3

AI summary

The present disclosure relates to a negative electrode active material for a lithium secondary battery, including: a carbon-based material; a silicon coating layer disposed on the carbon-based material; and a carbon coating layer disposed on the silicon coating layer, wherein the silicon coating layer includes silicon particles and a silicon-based amorphous matrix.