Metal-Doped Si Clathrate Anodes for Reduced Volume Change

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Si particles used as active materials in batteries experience significant volume change during charge-discharge, which is not adequately reduced by existing clathrate structures, necessitating further improvement.

Innovation Solution

Incorporating metals such as Mo, Fe, Zn, Mg, Pd, Zr, Ag, Co, Cr, Nb, and V into clathrate-type Si particles, with a metal content of 0.01 to 1.60 mass %, to enhance conductivity and maintain the clathrate structure, thereby reducing volume change during lithium absorption and release.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If Si particles are used as active material to achieve high energy density, then battery energy density is improved, but volume change during charge-discharge increases significantly

Engineering Contradiction:
Improvebattery energy densityVSAvoidvolume change during charge-discharge
Core Design Contradiction:
Use of energy by moving objectVSVolume of moving object

Solution Approach 1:

Metal atoms are nested within the clathrate structure of Si particles, occupying interstitial sites in the crystal lattice. This nesting approach allows the metal to be incorporated without disrupting the overall clathrate framework, thereby reducing volume change while preserving the high capacity benefits of Si.

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The invention creates a composite material system where metal atoms are integrated into the Si clathrate structure. This composite approach combines the high energy density advantage of Si with the volume stability advantage of the metal-doped clathrate structure, achieving both improved energy density and reduced volume expansion.

Inventive Principle:
Principle #40Composite materials

2Volume of moving object

If metal is added to clathrate-type Si particles to reduce volume change, then volume stability is improved, but manufacturing complexity increases

Engineering Contradiction:
Improvevolume stability during charge-dischargeVSAvoidmanufacturing process complexity
Core Design Contradiction:
Volume of moving objectVSEase of manufacture

Solution Approach 1:

The metal is incorporated into the Si clathrate structure during the synthesis process itself, rather than requiring subsequent doping or modification steps. This preliminary action simplifies manufacturing by integrating the volume-stabilizing metal incorporation into the base material production process.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The invention controls the metal content within a specific range (0.01 to 1.60 mass %) to achieve volume stability without excessive complexity. By optimizing this parameter, the patent balances performance improvement with manufacturing feasibility, avoiding overly complex processes while achieving the desired volume stability.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The modified negative electrode active material exhibits reduced volume change and improved conductivity, leading to more stable charge-discharge performance in lithium-ion batteries.

Implementation Method 1

the metal is interstitially doped in the clathrate-type Si particles

Methodology Applied
Scientific EffectInterstitial doping: Dopants

Implementation Method 2

heating the mixture at a heating temperature of 250 to 500° C. for a heating time of 30 to 200 hours

Methodology Applied
Scientific EffectThermal heating: Heating

Data Source

PatentUS20240021805A1Negative electrode active material, negative electrode active material layer and lithium-ion battery, and method for producing negative electrode active material
Publication Date: 2024.01.18 TOYOTA JIDOSHA KK
  • US20240021805A1 patent drawing

AI summary

The present disclosure provides primarily a negative electrode active material with reduced volume change during charge-discharge. The negative electrode active material of the disclosure consists of clathrate-type Si particles comprising one or more metals selected from the group consisting of Mo, Fe, Zn, Mg, Pd, Zr, Ag, Co, Cr, Nb and V. A negative electrode active material layer according to the disclosure comprises the negative electrode active material of the disclosure, and a lithium-ion battery of the disclosure comprises the negative electrode active material layer of the disclosure.