Si Negative Electrode Carbon Coating for Battery Cycle Life

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Solution Overview

Problem

Lithium ion secondary batteries using Si materials in the negative electrode face significant capacity degradation due to the expansion and contraction of Si materials during charge and discharge cycles, leading to poor cycle characteristics despite the use of additives like vinylene carbonate or fluoroethylene carbonate in the electrolyte solution.

Innovation Solution

A lithium ion secondary battery design featuring a negative electrode with a Si material and a specific carbon coating, where the C1s XPS spectrum ratio of peak intensity at 290 eV to 285 eV is 0.7 or more, forming a protective coating film that suppresses electrolyte decomposition, and using a fluorinated acid anhydride in the electrolyte solution to enhance cycle characteristics.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If Si material is used in the negative electrode to increase energy density, then the capability of absorbing and releasing lithium ions per unit volume is improved, but the capacity retention rate deteriorates due to expansion and contraction decomposing the electrolyte solution

Engineering Contradiction:
Improvelithium ion absorption capabilityVSAvoidcapacity retention rate
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

A carbon coating layer with specific structure (indicated by C1s XPS spectrum ratio Ia/Ib ≥ 0.7) is applied to the Si material surface, forming a flexible protective film that accommodates expansion and contraction while preventing electrolyte decomposition

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

The negative electrode uses a composite structure combining Si material with carbon coating, leveraging the high lithium ion absorption of Si and the protective properties of carbon to achieve both high capacity and good cycle stability

Inventive Principle:
Principle #40Composite materials

2Object-affected harmful factors

If additives like vinylene carbonate or fluoroethylene carbonate are added to the electrolyte solution to form protective coating films, then the decomposition of electrolyte solution is suppressed, but the cycle characteristics still deteriorate with large capacity drop

Engineering Contradiction:
Improveelectrolyte solution decompositionVSAvoidcycle characteristics
Core Design Contradiction:
Object-affected harmful factorsVSReliability

Solution Approach 1:

The invention changes the chemical composition parameters of the electrolyte by introducing fluorinated acid anhydride (at 0.01-5 wt% based on total electrolyte mass), which fundamentally alters the coating formation mechanism to produce more stable protective films

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

Fluorinated acid anhydride acts as an intermediary substance that mediates between the Si material and electrolyte, forming a stable interface layer that prevents direct harmful interactions and improves cycle stability

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The battery exhibits improved cycle characteristics and capacity retention with the Si material, as the carbon coating and fluorinated acid anhydride form a protective film that reduces electrolyte decomposition, leading to enhanced stability and performance.

Implementation Method 1

a ratio (Ia/Ib) of a peak intensity (Ia) at 290 eV to a peak intensity (Ib) at 285 eV is 0.7 or more in a C1s spectrum obtained by surface analysis of the negative electrode by X-ray photoelectron spectroscopy

Methodology Applied
Scientific EffectSurface analysis by X-ray photoelectron spectroscopy: Photoelectric Effect

Implementation Method 2

the capacity retention rate of a battery using the Si material in the negative electrode can be improved by using fluoroethylene carbonate and vinylene carbonate as additives

Methodology Applied
Scientific EffectElectrolyte decomposition suppression:

Data Source

PatentUS11251424B2Lithium ion secondary battery
Publication Date: 2022.02.15 NEC CORP
  • US11251424B2 patent drawing
  • US11251424B2 patent drawing
  • US11251424B2 patent drawing

AI summary

A purpose of one embodiment of the present invention is to provide a lithium ion secondary battery which has improved cycle characteristics and comprises a Si material in the negative electrode. The lithium ion secondary battery according to the present invention comprises a negative electrode comprising a negative electrode active material, a positive electrode comprising a positive electrode active material and an electrolyte solution, wherein the negative electrode active material comprises a Si material, and a ratio (Ia/Ib) of a peak intensity (Ia) at 290 eV to a peak intensity (Ib) at 285 eV is 0.7 or more in a C1s spectrum obtained by surface analysis of the negative electrode by X-ray photoelectron spectroscopy.