Integrated SiC Diode Rectifier With Isolation

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Solution Overview

Problem

Existing integrated silicon carbide diode rectifier circuits face limitations in cost, reliability, and performance compared to discrete SiC Schottky diodes, and there is a need for improved circuit designs that can efficiently convert AC to DC while allowing JFET logic to be powered on the same die.

Innovation Solution

The development of integrated silicon carbide diode rectifier circuits using an isolation diode from a JFET N-channel to a P-Substrate, which allows for the design of efficient rectification circuits by tying the P-Substrate to the center tap of a transformer for two-phase AC input and allowing it to float for single-phase transformer outputs, enabling effective rectification without affecting performance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If integrated silicon carbide diode rectifier circuits are designed without isolation diode, then device complexity is reduced, but reliability and performance deteriorate

Engineering Contradiction:
Improvecircuit reliabilityVSAvoidcircuit complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

An isolation diode is introduced as an intermediary element between the JFET N-channel and P-Substrate. This isolation diode acts as a mediator that prevents direct interaction between these components, thereby improving circuit reliability and performance while maintaining manageable complexity through its straightforward integration into the existing circuit architecture.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Productivity

If P-Substrate is tied to center tap for two-phase AC input, then rectification efficiency is improved, but adaptability to different transformer configurations is reduced

Engineering Contradiction:
Improverectification efficiencyVSAvoidtransformer configuration adaptability
Core Design Contradiction:
ProductivityVSAdaptability or versatility

Solution Approach 1:

The P-Substrate connection configuration is made dynamic rather than fixed. For two-phase AC input, the P-Substrate is tied to the center tap to optimize rectification efficiency. For single-phase transformer outputs, the P-Substrate is allowed to float. This dynamic adaptability enables the circuit to maintain high productivity across different transformer configurations without requiring separate design optimizations.

Inventive Principle:
Principle #15Dynamics

3Reliability

If discrete SiC Schottky diodes are used instead of integrated circuits, then performance is improved, but cost and device complexity increase

Engineering Contradiction:
Improvecircuit performanceVSAvoidcircuit integration level
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The invention merges multiple functions into a single integrated silicon carbide circuit. Instead of using discrete SiC Schottky diodes separately, the design integrates the rectifier circuits with the JFET logic on the same die, combining what would traditionally be separate components into one unified device. This merging approach maintains the high performance of SiC technology while reducing overall device complexity and integration requirements.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution provides a cost-effective and reliable method for converting AC to DC, enabling efficient integrated diode rectification while allowing JFET logic to be powered on the same die, thus overcoming the limitations of prior art.

Implementation Method 1

integrated silicon carbide diode rectifier circuits

Methodology Applied
Scientific EffectRectification: Diode

Data Source

PatentUS11251717B1Integrated silicon carbide diode rectifier circuits
Publication Date: 2022.02.15 BARLOW MATTHEW
  • US11251717B1 patent drawing
  • US11251717B1 patent drawing

AI summary

An integrated silicon carbide rectifier circuit with an on chip isolation diode. The isolation diode can be a channel-to-substrate isolation diode or a channel to channel isolation diode. the circuit teaches an integrated diode rectification circuit for use with a two phase center tap transformer having a first voltage output, a second voltage output, and a center tap output with a single chip having a first half-wave rectifier connected to the first voltage output, a second half-wave rectifier connected to the second voltage output, and a floating substrate connection connected to the center tap output and an on chip first channel-to-substrate isolation diode electrically connected between the first half-wave rectifier and the floating substrate.