SiC Edge Termination Structure With Floating Rings for Stable Breakdown

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Solution Overview

Problem

Existing semiconductor devices face challenges in designing effective edge termination structures for SiC power devices due to low dopant diffusion coefficients, high interface trap levels, and breakdown voltage instabilities, which limit their high-voltage performance and reliability.

Innovation Solution

The semiconductor device incorporates a termination area with laterally spaced apart P-type floating rings defined by etching, surrounded by recessed N+ implanted regions and additional P+ doped regions, which enhance insulation and prevent inversion, thereby stabilizing the electric field distribution and improving device performance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If high dose implantation is used to define P doped areas, then activation of P dopant is improved, but crystal damage and surface damage increase

Engineering Contradiction:
Improvedopant activationVSAvoidcrystal damage
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent changes the doping method from high-dose implantation to in-situ doped epitaxial growth, fundamentally altering the process parameters to achieve dopant activation without the harmful crystal damage associated with high-dose implantation

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent replaces the mechanical implantation process with a chemical epitaxial growth process, where dopants are incorporated during crystal formation, avoiding the physical damage caused by ion bombardment in implantation

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Length of stationary object

If deep junctions are implemented, then termination depth is improved, but lateral dopant diffusion is limited

Engineering Contradiction:
Improvejunction depthVSAvoidlateral diffusion
Core Design Contradiction:
Length of stationary objectVSLength of moving object

Solution Approach 1:

The patent changes the doping mechanism from diffusion-based implantation to in-situ doped epitaxial growth, enabling precise control of dopant concentration and depth without relying on lateral diffusion, thus achieving deep junctions with controlled lateral distribution

Inventive Principle:
Principle #35Parameter changes

3Ease of manufacture

If standard Si termination architectures are used, then manufacturing simplicity is maintained, but breakdown voltage stability deteriorates due to interface traps

Engineering Contradiction:
Improvetermination structureVSAvoidbreakdown voltage stability
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The patent employs a composite structure combining P-type floating rings with N-type drift region, creating a heterostructure that compensates for interface trap effects and stabilizes the electric field distribution at the termination area

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The P-type floating rings act as intermediary structures between the active area and the passivation interface, mediating the electric field distribution and reducing the impact of interface traps on breakdown voltage stability

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design achieves improved breakdown voltage stability, enhanced ruggedness against surface charges, and increased reliability in high-voltage applications, addressing the limitations of traditional edge termination structures.

Implementation Method 1

stabilizing the electric field distribution and improving device performance

Methodology Applied
Scientific EffectElectric field distribution: Electric Field

Data Source

PatentEP4513566A1Semiconductor device having an improved termination area, as well as a corresponding manufacturing method and power device
Publication Date: 2025.02.26 NEXPERIA BV
  • EP4513566A1 patent drawingFigure 1a~1b
  • EP4513566A1 patent drawingFigure 2a~2b
  • EP4513566A1 patent drawingFigure 3a~3b

AI summary

A semiconductor device, comprising a semiconductor body comprising a semiconductor substrate and an epitaxial layer formed on the semiconductor substrate, said epitaxial layer being of the first conductivity type, and wherein an active area and a termination area adjacent the active area are arranged in the epitaxial layer, wherein said termination area comprises a plurality of laterally spaced apart first regions, said first regions being of the second conductivity type opposite to said first conductivity type, each of said plurality of first regions enclosing, observed from a top view of said semiconductor device, said active area and one or more second regions, wherein said second regions are comprised in between said plurality of spaced apart first regions, respectively, wherein said one or more second regions extend further into said epitaxial layer than said plurality of spaced apart first regions, and wherein said one or more second regions comprise an insulation material for insulating said plurality of spaced apart first regions from one another.