Gate Driver Circuit for SiC Transistors Using dv/dt and di/dt Feedback

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Solution Overview

Problem

Wide band gap devices, such as silicon carbide (SiC) transistors, experience significant electromagnetic interference (EMI) and increased switching losses due to fast switching speeds, leading to inefficiencies and higher cooling requirements in power electronics converters, which are challenging to address with existing gate driver circuits.

Innovation Solution

A gate driver circuit that includes a voltage monitor and current monitor to produce time derivatives of voltage and current, which are used to modulate an alternating input signal, optimizing the gate voltage profile and reducing switching losses and EMI by dynamically adjusting the signal based on these derivatives.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If large gate resistors are used to suppress voltage and current ringing, then electromagnetic interference is reduced, but switching losses increase significantly

Engineering Contradiction:
Improveelectromagnetic interferenceVSAvoidswitching losses
Core Design Contradiction:
Object-affected harmful factorsVSLoss of energy

Solution Approach 1:

The gate driver dynamically adjusts the gate resistance value during the switching transition by controlling the voltage applied to the gate terminal. The resistance is not fixed but varies over time, allowing optimal damping of ringing while minimizing switching losses. This is achieved through a control circuit that monitors switching conditions and modulates the gate voltage accordingly.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The invention changes the gate resistance parameter dynamically during operation. By varying the resistance value based on switching conditions (such as drain-source voltage and current levels), the system optimizes the trade-off between ringing suppression and switching speed. The resistance transitions from high values during ringing-prone phases to low values during efficient switching phases.

Inventive Principle:
Principle #35Parameter changes

2Productivity

If fast switching speeds are used in wide band gap devices, then power density increases, but voltage and current ringing increases leading to higher EMI

Engineering Contradiction:
Improvepower densityVSAvoidvoltage and current ringing
Core Design Contradiction:
ProductivityVSObject-affected harmful factors

Solution Approach 1:

The gate driver incorporates feedback mechanisms that monitor switching conditions and adjust the gate voltage in real-time. By detecting voltage and current levels across the switching device, the system provides feedback control to modulate the gate signal, suppressing ringing oscillations while maintaining fast switching speeds. This closed-loop control enables high power density without the EMI penalties of conventional fixed-resistance drivers.

Inventive Principle:
Principle #23Feedback

3Reliability

If conventional gate drivers are used with wide band gap devices, then device operation is achieved, but additional cooling capability is required due to increased losses

Engineering Contradiction:
Improvedevice operationVSAvoidswitching losses
Core Design Contradiction:
ReliabilityVSLoss of energy

Solution Approach 1:

The gate driver performs preliminary optimization by pre-configuring the gate voltage profile before switching transitions occur. By anticipating switching events and preparing optimal voltage waveforms in advance, the system minimizes switching losses and reduces the need for additional cooling. The driver stores and applies pre-optimized gate drive parameters that are tailored to wide band gap device characteristics.

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS11316513B2Gate driver
Publication Date: 2022.04.26 HAMILTON SUNDSTRAND CORP
  • US11316513B2 patent drawing
  • US11316513B2 patent drawing
  • US11316513B2 patent drawing

AI summary

A gate driver circuit for driving a gate-controlled switching device comprises a voltage monitor circuit portion arranged to produce a first value that is dependent on a time derivative (dv/dt) of a voltage applied across the gate-controlled switching device. A current monitor circuit portion is arranged to produce a second value that is dependent on a time derivative (di/dt) of a current through the gate-controlled switching device. A compensator is arranged to receive an alternating input signal (PWMref), the first value, and the second value, wherein the compensator modulates a magnitude and transition profile of the alternating input signal (PWMref) in response to the respective time derivatives of the voltage and the current, thereby generating a modulated control signal (PWMN). The gate driver circuit supplies the modulated control signal (PWMN) to the gate terminal of the gate-controlled switching device.