SiC Semiconductor Module Parallel-Electrode Surge Reduction

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Solution Overview

Problem

High-speed switching in semiconductor devices made of silicon carbide (SiC) leads to increased surge voltage due to higher di/dt values, which can exceed the device's withstand voltage, potentially causing damage.

Innovation Solution

The semiconductor module employs a parallel-plate configuration for the first and second electrode plates to generate mutual inductance, reducing the inductance and thereby minimizing the surge voltage without compromising switching speed.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Speed

If high-speed switching is implemented in silicon carbide semiconductor devices, then switching speed is improved, but surge voltage increases due to higher di/dt values

Engineering Contradiction:
Improveswitching speedVSAvoidsurge voltage
Core Design Contradiction:
SpeedVSObject-affected harmful factors

Solution Approach 1:

The patent utilizes the harmful surge voltage generated by high-speed switching and converts it into a beneficial effect by introducing a capacitor connected between the collector and base of the transistor. This capacitor generates a compensating voltage that counteracts the surge voltage, effectively converting the harmful high di/dt into a useful voltage compensation mechanism that protects the device while maintaining high switching speed

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

2Device complexity

If conventional electrode plate arrangement is used, then device structure is simple, but inductance is high causing increased surge voltage

Engineering Contradiction:
Improveelectrode plate arrangementVSAvoidsurge voltage
Core Design Contradiction:
Device complexityVSObject-affected harmful factors

Solution Approach 1:

The patent changes the physical arrangement parameter of the electrode plates from a conventional configuration to a parallel-plate configuration. This parameter change in the geometric arrangement of the electrodes directly reduces the inductance value, thereby reducing the surge voltage generated during switching operations while maintaining structural simplicity

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration effectively reduces the surge voltage in the semiconductor module, ensuring it remains within the device's withstand voltage limits while maintaining high-speed switching capabilities.

Implementation Method 1

The flat plate portion of the first electrode plate and the flat plate portion of the second electrode plate are arranged in a parallel-plate configuration within the housing

Methodology Applied
Scientific EffectMutual inductance: Electromagnetic Induction

Data Source

PatentUS11495527B2Semiconductor module
Publication Date: 2022.11.08 SUMITOMO ELECTRIC INDUSTRIES LTD
  • US11495527B2 patent drawing
  • US11495527B2 patent drawing
  • US11495527B2 patent drawing

AI summary

A semiconductor module includes a base member including a circuit board on which a positive electrode pad and a negative electrode pad are provided and on which a semiconductor device is mounted to be electrically coupled to the positive electrode pad and the negative electrode pad, a housing that is attached to the base member so as to surround the positive electrode pad and the negative electrode pad, the housing being formed in a frame shape, a first electrode plate that is electrically coupled to the positive electrode pad, the first electrode plate having a flat plate portion, and a second electrode plate that is electrically coupled to the negative electrode pad, the second electrode plate having a flat plate portion. The flat plate portion of the first electrode plate and the flat plate portion of the second electrode plate are arranged in a parallel-plate configuration within the housing.