SiC MOSFET Source Ring Stabilization for ESD Tolerance

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Solution Overview

Problem

Conventional silicon carbide semiconductor devices face increased displacement current and reduced electrostatic discharge (ESD) tolerance due to the reduction in edge termination region width and thickness, leading to higher electric fields and decreased current capacity in the current sensing region.

Innovation Solution

The semiconductor device incorporates a main source ring region between the edge termination region and the gate ring region, and a current sensing source ring region closer to the chip center, with a Zener diode region and short-circuit connections to stabilize source electrode potentials and enhance ESD tolerance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Area of moving object

If the edge termination region width and thickness are reduced to increase active region area, then the active region area increases, but the ESD tolerance and breakdown voltage decrease due to increased electric field

Engineering Contradiction:
Improveactive region areaVSAvoidESD tolerance
Core Design Contradiction:
Area of moving objectVSReliability

Solution Approach 1:

The device is divided into distinct functional regions: an active region for current conduction, an edge termination region for voltage sustenance, and intermediate ring regions (first ring region and second ring region) that act as transition zones. This segmentation allows each region to be optimized for its specific function without compromising the others, enabling the active region to be maximized while maintaining adequate ESD tolerance through the specialized termination and ring structures.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different regions of the semiconductor device are given different structural characteristics tailored to their specific functions. The active region has optimized dimensions for current conduction, the edge termination region has specific width and thickness for voltage sustenance, and the intermediate ring regions have graduated dimensions that transition between the active and termination regions. This local optimization allows the active region area to be increased while maintaining overall device reliability through region-specific design.

Inventive Principle:
Principle #3Local quality

2Speed

If the edge termination region width and thickness are reduced to improve switching speed, then the switching speed increases, but the breakdown voltage and ESD tolerance decrease

Engineering Contradiction:
Improveswitching speedVSAvoidbreakdown voltage
Core Design Contradiction:
SpeedVSReliability

Solution Approach 1:

The device structure segments the functionality between the active region (for fast switching) and the edge termination region with intermediate ring regions (for voltage sustenance). This allows the active region to be designed for optimal switching performance while the termination regions maintain the necessary breakdown voltage characteristics, resolving the contradiction between switching speed and breakdown voltage.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The first ring region and second ring region act as intermediary structures between the active region and the edge termination region. These ring regions provide a gradual transition in dimensions and electrical characteristics, serving as a buffer that allows the active region to be optimized for speed while the edge termination region maintains breakdown voltage, thus mediating between the conflicting requirements.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Area of moving object

If the edge termination region width is reduced to increase current sensing region area, then the current sensing region area increases, but the displacement current increases and ESD tolerance decreases

Engineering Contradiction:
Improvecurrent sensing region areaVSAvoiddisplacement current
Core Design Contradiction:
Area of moving objectVSObject-generated harmful factors

Solution Approach 1:

The device is segmented into an active region, edge termination region, and intermediate ring regions with specific functional assignments. The current sensing region can be optimized within the active region area, while the ring regions and termination region are designed to control electric field distribution, thereby limiting displacement current generation even as the sensing region area increases.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The intermediate ring regions are given specific dimensional and structural characteristics that create a gradual transition in electric field intensity. This local structural optimization in the ring regions allows the current sensing region area to be increased while the ring regions themselves control the electric field to minimize displacement current generation at the boundaries.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration improves ESD tolerance and breakdown tolerance during switching by stabilizing source electrode potentials and increasing the arithmetic area of the Zener diode region, effectively mitigating current concentration at the active region ends.

Implementation Method 1

a Zener diode region and short-circuit connections to stabilize source electrode potentials and enhance ESD tolerance

Methodology Applied
Scientific EffectZener breakdown: Avalanche Breakdown

Data Source

PatentUS11296217B2Semiconductor device
Publication Date: 2022.04.05 FUJI ELECTRIC CO LTD
  • US11296217B2 patent drawing
  • US11296217B2 patent drawing
  • US11296217B2 patent drawing

AI summary

A semiconductor device includes an active region configured by a first MOS structure region and a second MOS structure region, a gate ring region surrounding a periphery of the active region, a first ring region surrounding a periphery of the gate ring region, a second ring region surrounding a periphery of the first ring region, and a termination region surrounding a periphery of the second ring region. The semiconductor device has first first-electrodes in the first MOS structure region, second first-electrodes in the second MOS structure region, a third first-electrode in the first ring region, and a fourth first-electrode in the second ring region. The third first-electrode has a potential equal to that of the second first-electrodes, and the fourth first-electrode has a potential equal to that of the first first-electrodes.