SiC MPS Diode Junction Formation Using a TMD Interlayer

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Solution Overview

Problem

Existing MPS devices face issues with unwanted conductive regions forming due to reactions between nickel and silicon, leading to short circuits and loss of diode characteristics, particularly in silicon carbide-based devices.

Innovation Solution

Incorporation of a semiconductor layer, such as MoS2, with selectively varied conductivity to form ohmic and Schottky contacts, avoiding unwanted reactions and ensuring proper electrical isolation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If nickel is used to form ohmic contacts in SiC-based MPS devices, then electrical conductivity is improved, but unwanted conductive regions form due to nickel-silicon reactions causing short circuits

Engineering Contradiction:
Improvedevice reliabilityVSAvoidunwanted conductive regions
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

A semiconductor layer (such as MoS2) is introduced as an intermediary between the nickel ohmic contact and the silicon carbide drift layer. This intermediate layer prevents direct contact between nickel and silicon, thereby eliminating the harmful nickel-silicon reactions that create unwanted conductive regions, while still allowing effective electrical contact to be formed.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The problematic direct interaction between nickel and silicon is extracted or separated by removing the direct contact interface. The semiconductor layer acts as a buffer that extracts nickel from direct contact with silicon, preventing the formation of harmful reaction products while maintaining the necessary electrical functionality.

Inventive Principle:
Principle #2Taking out (Extraction)

2Reliability

If a semiconductor layer with varied conductivity is incorporated, then unwanted reactions are prevented and electrical isolation is improved, but device structure and manufacturing complexity increase

Engineering Contradiction:
Improveelectrical isolationVSAvoidstructure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The semiconductor layer is not uniformly structured but has locally varied conductivity properties. Different regions of the semiconductor layer have different conductivity characteristics tailored to their specific functional requirements - providing electrical isolation where needed while maintaining conductive pathways where required. This local differentiation allows the layer to perform multiple functions without requiring entirely separate structures.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The semiconductor layer serves multiple functions simultaneously: it acts as a diffusion barrier to prevent nickel-silicon reactions, provides electrical isolation between different device regions, enables formation of both ohmic and Schottky contacts, and maintains structural integrity. This multi-functionality reduces the need for separate dedicated structures for each function.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enhances device reliability by preventing short circuits and maintaining diode characteristics, while simplifying the manufacturing process.

Implementation Method 1

selectively functionalizing a first region (61') of the semiconductor layer (61) through chemical species for generating, in said first region, the second electrical conductivity (P), said first region being in electrical contact with the implanted region (59), and being adjacent to a second region of the semiconductor layer (61) having the first electrical conductivity (N) which is in electrical contact with a respective surface portion of the front side (52a) having the first electrical conductivity (N)

Methodology Applied
Scientific EffectOhmic contact:

Implementation Method 2

a second region of the semiconductor layer (61) having the first electrical conductivity (N) which is in electrical contact with a respective surface portion of the front side (52a) having the first electrical conductivity (N)

Methodology Applied
Scientific EffectSchottky contact:

Implementation Method 3

implanting, at a front side (52a) of a solid body (52, 53) having a first electrical conductivity (N), doping species having a second electrical conductivity (P) opposite to the first electrical conductivity (N), thus forming an implanted region (59) which extends into the solid body from the front side (52a)

Methodology Applied
Scientific EffectIon implantation: Ion Implantation

Data Source

PatentUS20250393223A1Contextual formation of a junction barrier diode and a schottky diode in a MPS device based on silicon carbide, and MPS device
Publication Date: 2025.12.25 STMICROELECTRONICS SRL
  • US20250393223A1 patent drawing
  • US20250393223A1 patent drawing
  • US20250393223A1 patent drawing

AI summary

Merged-PiN-Schottky, MPS, device comprising: a solid body having a first electrical conductivity; an implanted region extending into the solid body facing a front side of the solid body, having a second electrical conductivity opposite to the first electrical conductivity; and a semiconductor layer extending on the front side, of a material which is a transition metal dichalcogenide, TMD. A first region of the semiconductor layer has the second electrical conductivity and extends in electrical contact with the implanted region, and a second region of the semiconductor layer has the first electrical conductivity and extends adjacent to the first region and in electrical contact with a respective surface portion of the front side having the first electrical conductivity.