SiC Device Poly-Silicon Hydrogen Blocking

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Solution Overview

Problem

The high interface state density at the SiO2/SiC interface in silicon carbide semiconductor devices leads to increased ON resistance and conduction loss, which is not effectively addressed by existing methods, particularly under high-temperature and high-voltage conditions.

Innovation Solution

A silicon carbide semiconductor device with a poly-silicon film of specific thickness, combined with titanium and titanium nitride films, is used to absorb and block hydrogen ions generated from the source electrode, preventing them from reaching the gate insulating film and reducing the variation of the threshold voltage.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If thermal oxidation is performed in an atmosphere including nitrous oxide or nitric oxide to reduce interface state density, then channel mobility is improved and ON resistance is reduced, but the device complexity increases due to additional process requirements

Engineering Contradiction:
Improvechannel mobilityVSAvoidprocess complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent changes the oxidation atmosphere composition by introducing nitrogen-containing gases (nitrous oxide or nitric oxide) to modify the oxidation process. This parameter change reduces interface state density at the SiO2/SiC interface, thereby improving channel mobility and reducing ON resistance while maintaining device performance

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent creates a composite gate insulating film structure by forming silicon dioxide through thermal oxidation in a nitrogen-containing atmosphere. The resulting film has reduced interface state density compared to conventional oxidation, effectively creating a higher-quality insulating layer that improves device reliability

Inventive Principle:
Principle #40Composite materials

2Ease of manufacture

If a gate insulating film is formed by thermal oxidation on a silicon carbide semiconductor substrate, then the MOS gate structure is established, but interface state density increases leading to increased ON resistance and conduction loss

Engineering Contradiction:
Improvegate insulating film formationVSAvoidON resistance
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The patent modifies the thermal oxidation process by changing the atmosphere composition to include nitrogen-containing gases. This parameter change transforms the oxidation process to produce a gate insulating film with reduced interface state density, thereby reducing ON resistance and conduction loss while maintaining ease of manufacture through standard thermal oxidation equipment

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration stabilizes the threshold voltage and improves the reliability of silicon carbide semiconductor devices by suppressing the generation of positive charge at the gate insulating film interface, even under negative voltage application, thereby enhancing the device's electrical characteristics and operational stability.

Implementation Method 1

thermally oxidizing a silicon carbide semiconductor portion and forming a silicon dioxide film on a surface of the silicon carbide semiconductor portion

Methodology Applied
Scientific EffectThermal oxidation: Oxidation

Implementation Method 2

an alloy layer is formed by causing the second titanium film and the first main electrode to react

Methodology Applied
Scientific EffectDiffusion: Diffusion

Data Source

PatentUS10147797B2Silicon carbide semiconductor device and method of manufacturing silicon carbide semiconductor device
Publication Date: 2018.12.04 FUJI ELECTRIC CO LTD
  • US10147797B2 patent drawing
  • US10147797B2 patent drawing
  • US10147797B2 patent drawing

AI summary

A silicon carbide semiconductor device, including a silicon carbide semiconductor structure, an insulated gate structure, an interlayer insulating film formed on the insulated gate structure, a poly-silicon film formed on the interlayer insulating film, and a main electrode formed on the poly-silicon film and in electrical connection with the silicon carbide semiconductor structure. The insulated gate structure includes a gate insulating film, which is a silicon dioxide film contacting the silicon carbide semiconductor structure, and a gate electrode formed on the gate insulating film.