SiC Power Device Integration With Shielded LV CMOS Regions
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Solution Overview
Problem
The manufacturing process for silicon carbide semiconductor power devices that integrate both low voltage (LV) and high voltage (HV) circuits in the same substrate is overly complex, leading to increased costs and time.
Innovation Solution
A method involving the formation of specific conductivity type layers and regions on a silicon carbide substrate, including a first and second drift layer, well regions, pick-up regions, gate dielectric layers, and source/drain regions, which allows for the integration of HV and LV regions, reducing manufacturing time and cost while enhancing electrical performance and noise filtering.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Ease of manufacture
If LV and HV circuits are manufactured on separate substrates, then manufacturing simplicity is maintained, but manufacturing time and cost increase
Solution Approach 1:
The patent merges LV and HV circuit manufacturing onto a single SiC substrate by integrating separate processing sequences into unified steps. Multiple doped regions (first and second conductivity types) are formed simultaneously in different substrate regions, and gate dielectric layers are deposited across both LV and HV regions in the same processing sequence, eliminating the need for separate substrate processing and reducing overall manufacturing time.
Solution Approach 2:
The single SiC substrate serves multiple functions by simultaneously supporting both LV CMOS circuits and HV power transistor circuits. The substrate undergoes universal processing steps that accommodate both circuit types, including forming both first and second conductivity type doped regions, depositing gate dielectric layers, and creating various well and drift regions that serve different circuit functions within the same manufacturing framework.
2Loss of time
If LV and HV circuits are integrated on the same substrate, then manufacturing time and cost are reduced, but process complexity increases
Solution Approach 1:
The substrate is segmented into distinct LV regions and HV regions, each with specifically tailored doped regions and structures. LV regions contain first conductivity type well regions and associated circuits, while HV regions contain second conductivity type drift regions and power transistor structures. This spatial segmentation allows complex functions to be distributed across different zones, managing overall process complexity through regional specialization.
Solution Approach 2:
Different regions of the substrate are given different local properties through selective doping and structure formation. LV regions receive first conductivity type doping with specific concentration ranges, while HV regions receive second conductivity type doping with different concentration profiles. Gate dielectric layer thicknesses and compositions are also locally optimized for each region's specific electrical performance requirements, allowing complex integrated functionality with region-specific optimization.
3Reliability
If shielding regions are added to filter noise, then electrical performance improves, but device structure becomes more complex
Solution Approach 1:
Shielding regions are introduced as intermediary structures between noisy HV circuits and sensitive LV circuits. These shielding regions, formed with specific conductivity types and positioned strategically within the substrate, act as electromagnetic shields that filter noise and prevent interference. The shielding regions are integrated into the existing device structure rather than added as separate components, providing noise filtering functionality while maintaining structural efficiency.
Data Source
AI summary
A method of manufacturing a silicon carbide semiconductor power device is provided. In the method, the power device in high voltage (HV) region and CMOS device in the low voltage (LV) region are formed together, so the cost and time can be saved efficiently. First, a first drift layer is formed on a substrate, and then a shielding region is formed in the first drift layer. The shielding region includes a continuous region in the LV region. Then, a second drift layer is formed on the first drift layer. A pick-up region is formed in the second drift layer, wherein the pick-up region connects to the continuous region of the shielding region, and then NMOS and PMOS in the LV region and the power device in HV region are formed simultaneously. NMOS and PMOS are surrounded by the pick-up region and the continuous region, thereby minimizing body effect.


