SiC Schottky Diode Uniform Metal-Semiconductor Interface

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Solution Overview

Problem

Schottky diodes with silicon carbide (SiC) materials face challenges in achieving uniform metal-semiconductor interfaces, leading to discrepancies in electrical performance due to barrier height inhomogeneities, which affect ideality factors and characterization methods.

Innovation Solution

A SiC Schottky diode with a titanium Schottky metal barrier on a 4H-SiC epitaxial body and a back power electrode, resulting in a uniform metal-semiconductor interface, allowing for accurate electrical characterization and improved electrical behavior.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional Schottky diode fabrication is used, then manufacturing is simpler, but barrier height inhomogeneities occur leading to poor MSI quality

Engineering Contradiction:
ImproveMSI qualityVSAvoidfabrication process
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent applies preliminary action by performing surface preparation steps (chemical etching, plasma treatment, or atomic layer deposition of aluminum) on the SiC substrate before depositing the Schottky barrier metal. These preparatory steps create a uniformly activated surface that ensures homogeneous barrier height distribution when the titanium is deposited, thereby improving MSI quality without significantly complicating the overall fabrication process.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent employs parameter changes by controlling the deposition conditions of the titanium Schottky barrier metal, specifically maintaining a deposition temperature of 200-300°C and using controlled deposition rates. These parameter optimizations ensure uniform barrier height distribution and high MSI quality while keeping the fabrication process manageable.

Inventive Principle:
Principle #35Parameter changes

2Measurement precision

If barrier height inhomogeneities are present, then manufacturing is easier, but electrical characterization becomes inaccurate due to discrepancies between C-V and I-V measurements

Engineering Contradiction:
Improveelectrical characterization accuracyVSAvoidMSI uniformity
Core Design Contradiction:
Measurement precisionVSEase of manufacture

Solution Approach 1:

The patent applies preliminary action by performing surface preparation steps (chemical etching, plasma treatment, or atomic layer deposition of aluminum) on the SiC substrate before depositing the Schottky barrier metal. These preparatory steps create a uniformly activated surface that ensures homogeneous barrier height distribution when the titanium is deposited, thereby improving MSI quality without significantly complicating the overall fabrication process.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent employs parameter changes by controlling the deposition conditions of the titanium Schottky barrier metal, specifically maintaining a deposition temperature of 200-300°C and using controlled deposition rates. These parameter optimizations ensure uniform barrier height distribution and high MSI quality while keeping the fabrication process manageable.

Inventive Principle:
Principle #35Parameter changes

3Ease of operation

If non-uniform MSI is used, then fabrication is simpler, but ideality factors deviate from unity indicating poor device performance

Engineering Contradiction:
Improveideality factorVSAvoidfabrication process
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The patent applies preliminary action by performing surface preparation steps (chemical etching, plasma treatment, or atomic layer deposition of aluminum) on the SiC substrate before depositing the Schottky barrier metal. These preparatory steps create a uniformly activated surface that ensures homogeneous barrier height distribution when the titanium is deposited, thereby improving MSI quality without significantly complicating the overall fabrication process.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent employs parameter changes by controlling the deposition conditions of the titanium Schottky barrier metal, specifically maintaining a deposition temperature of 200-300°C and using controlled deposition rates. These parameter optimizations ensure uniform barrier height distribution and high MSI quality while keeping the fabrication process manageable.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution achieves uniform electrical characteristics, with ideality factors close to unity and stable performance over a wide temperature range, confirming thermoionic emission behavior and high breakdown voltage, demonstrating improved MSI quality and device reliability.

Implementation Method 1

Schottky metal barrier formed of Titanium

Methodology Applied
Scientific EffectPhysical vapor deposition: Physical Vapour Deposition

Implementation Method 2

confirming thermoionic emission behavior

Methodology Applied
Scientific EffectThermoionic emission: Thermionic Emission

Data Source

PatentUS9627553B2Silicon carbide schottky diode
Publication Date: 2017.04.18 SILICONIX TECH C V
  • US9627553B2 patent drawing
  • US9627553B2 patent drawing
  • US9627553B2 patent drawing

AI summary

A SiC Schottky diode which includes a Schottky barrier formed on a silicon face 4H—SiC body.