SiC Schottky Diode Oxygen Interface for Stable Barrier Height

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Solution Overview

Problem

In silicon carbide Schottky barrier diodes, variations in the height of the Schottky barrier between the silicon carbide layer and the electrode lead to fluctuations in rectification characteristics, potentially causing issues with forward bias voltage, excessive forward current, and reduced breakdown voltage.

Innovation Solution

Incorporating an oxygen region within the silicon carbide layer where one oxygen atom bonds with four silicon atoms, stabilizing the Schottky barrier height at approximately 0.8 eV through Fermi-level pinning, thereby suppressing variations in the barrier height.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If the Schottky barrier height is reduced to enable low forward bias voltage, then forward voltage loss is improved, but the breakdown voltage decreases and reliability deteriorates

Engineering Contradiction:
Improveforward voltage lossVSAvoidbreakdown voltage
Core Design Contradiction:
Use of energy by moving objectVSReliability

Solution Approach 1:

The patent introduces an oxygen region specifically at the anode electrode contact interface with a concentration of 1×10^18 to 1×10^21 atoms/cm³, while keeping other regions free of oxygen. This localized modification creates different electrical properties at the contact interface versus the bulk material, enabling low forward voltage drop at the interface while maintaining high breakdown voltage in the drift region.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent changes the oxygen concentration parameter in the silicon carbide layer to control Schottky barrier height. By introducing oxygen at specific concentrations (1×10^18 to 1×10^21 atoms/cm³) in the contact region, the Schottky barrier height is reduced to 0.7-0.9 eV, optimizing the trade-off between forward voltage loss and breakdown voltage.

Inventive Principle:
Principle #35Parameter changes

2Adaptability or versatility

If the Schottky barrier height varies, then manufacturing flexibility is improved, but rectification characteristics stability deteriorates

Engineering Contradiction:
Improvematerial selection flexibilityVSAvoidrectification characteristics stability
Core Design Contradiction:
Adaptability or versatilityVSStability of the object's composition

Solution Approach 1:

The patent performs preliminary oxygen introduction into the silicon carbide layer before forming the anode electrode. This preliminary action of creating the oxygen region in advance ensures that when the electrode is formed, the Schottky barrier height is already stabilized at the desired level, preventing variations and ensuring consistent rectification characteristics across different material selections.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The oxygen region acts as an intermediary layer between the anode electrode and the n-type silicon carbide drift region. This intermediary oxygen-containing region mediates the electrical interaction, stabilizing the Schottky barrier height at 0.7-0.9 eV regardless of the specific electrode material used, thereby enabling material selection flexibility while maintaining rectification stability.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach ensures stable rectification characteristics and allows for the selection of arbitrary materials for the anode electrode, enhancing the semiconductor device's reliability and manufacturing flexibility.

Implementation Method 1

stabilizing the Schottky barrier height at approximately 0.8 eV through Fermi-level pinning

Methodology Applied
Scientific EffectFermi-level pinning:

Data Source

PatentUS11901430B2Semiconductor device, method of manufacturing semiconductor device, inverter circuit, drive device, vehicle, and elevator
Publication Date: 2024.02.13 KK TOSHIBA
  • US11901430B2 patent drawing
  • US11901430B2 patent drawing
  • US11901430B2 patent drawing

AI summary

According to an embodiment, provided is a semiconductor device including: a first electrode; a second electrode; and a silicon carbide layer disposed between the first electrode and the second electrode, the silicon carbide layer including: a first silicon carbide region of an n-type; and a second silicon carbide region disposed between the first silicon carbide region and the first electrode, the second silicon carbide being in contact with the first electrode, and the second silicon carbide containing one oxygen atom bonding with four silicon atoms.