Trench-Gate SiC Source Structure for Low-Leak Ohmic Contact

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Solution Overview

Problem

Trench-gate SiC semiconductor devices with 3C—SiC in the source region suffer from high crystal defects, leading to a roughened surface and increased leak current between the gate electrode and the source region due to ohmic contact issues.

Innovation Solution

The design includes a trench-gate SiC semiconductor device configuration where the source region has a 4H—SiC source expansion part in contact with the gate insulating film and a 3C—SiC source contact part separated from the gate insulating film, allowing for ohmic contact with the source electrode while minimizing leak current.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If 3C-SiC is used in the source region to achieve ohmic contact with the source electrode, then electrical contact resistance is reduced, but crystal defects increase and surface roughening occurs leading to increased leak current

Engineering Contradiction:
Improveleak current suppressionVSAvoidcrystal defect density
Core Design Contradiction:
ReliabilityVSReliability

Solution Approach 1:

The source region is divided into two distinct parts: a 4H-SiC source expansion part that contacts the gate insulating film and a 3C-SiC source contact part that contacts the source electrode. This segmentation allows each part to perform its specific function optimally while avoiding the harmful interaction between 3C-SiC and the gate insulating film, thereby suppressing leak current while maintaining ohmic contact.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different crystal structures are assigned to different locations within the source region based on their specific functional requirements. The 4H-SiC structure is used where contact with the gate insulating film is needed (to prevent leak current), while the 3C-SiC structure is used where contact with the source electrode is needed (to achieve low resistance ohmic contact). This local differentiation of material properties resolves the contradiction between leak current suppression and ohmic contact formation.

Inventive Principle:
Principle #3Local quality

Data Source

PatentUS20240258424A1Silicon carbide semiconductor device and method of manufacturing the same
Publication Date: 2024.08.01 FUJI ELECTRIC CO LTD
  • US20240258424A1 patent drawing
  • US20240258424A1 patent drawing
  • US20240258424A1 patent drawing

AI summary

A silicon carbide semiconductor device includes: a drift layer of a first conductivity-type including silicon carbide; a base region of a second conductivity-type provided on a top surface side of the drift layer; a main region of the first conductivity-type provided on a top surface side of the base region; a gate electrode buried inside a trench with a gate insulating film interposed; and a main electrode provided in contact with the main region, wherein the main region includes a first region with a bottom surface in contact with the base region, and a second region including a 3C structure and provided at an upper part of the first region separately from the gate insulating film inside the trench so as to be in contact with the main electrode.