SiC Trench MOS Transistor Gate Depth Optimization

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Solution Overview

Problem

Transistor devices using silicon carbide face issues with insufficient turn-on current and decreasing electric field strength at the gate oxide layer, leading to breakdown and reliability concerns.

Innovation Solution

A trench metal oxide semiconductor transistor device is designed with a substrate, drift region, deep trench doped region, epitaxial region, trench gate, and gate insulating layer, where the trench gate passes through the epitaxial region, and the distance between the trench gate and deep trench doped region is optimized to 0.5–3 μm, dispersing the electric field and improving reliability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If the trench gate is positioned closer to the deep trench doped region to reduce device complexity, then the manufacturing process is simplified, but the electric field concentration at the gate bottom and corner increases leading to device breakdown

Engineering Contradiction:
Improvestructure complexityVSAvoiddevice reliability
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The patent applies parameter changes by optimizing the distance parameter between the trench gate and deep trench doped region to a specific range (0.5-3 μm). This quantitative parameter adjustment resolves the contradiction by finding the optimal balance point where the gate is close enough to simplify device structure but far enough to prevent electric field concentration and ensure device reliability.

Inventive Principle:
Principle #35Parameter changes

2Device complexity

If the distance between the trench gate and deep trench doped region is reduced to simplify device structure, then manufacturing becomes easier, but turn-on current becomes insufficient

Engineering Contradiction:
Improvedevice structureVSAvoidturn-on current
Core Design Contradiction:
Device complexityVSProductivity

Solution Approach 1:

The patent uses parameter changes by establishing an optimal distance range (0.5-3 μm) between the trench gate and deep trench doped region. This parameter optimization ensures sufficient turn-on current while maintaining simplified device structure, resolving the contradiction between structural simplicity and electrical performance.

Inventive Principle:
Principle #35Parameter changes

3Reliability

If the distance between the trench gate and deep trench doped region is increased to improve breakdown voltage, then electric field is better dispersed, but device complexity increases

Engineering Contradiction:
Improvebreakdown voltageVSAvoiddevice structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent applies parameter changes by defining an optimal distance range (0.5-3 μm) that balances breakdown voltage improvement with device structure simplicity. This quantitative approach resolves the contradiction by identifying the point where further distance increase would unnecessarily complicate the device without providing proportional reliability benefits.

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentUS8835935B2Trench MOS transistor having a trench doped region formed deeper than the trench gate
Publication Date: 2014.09.16 IND TECH RES INST
  • US8835935B2 patent drawing
  • US8835935B2 patent drawing
  • US8835935B2 patent drawing

AI summary

A trench metal oxide semiconductor transistor device and a manufacturing method thereof are described. The trench metal oxide semiconductor transistor device includes a substrate of a first conductivity type, a drift region of the first conductivity type, a deep trench doped region of a second conductivity type, an epitaxial region of the second conductivity type, a trench gate, a gate insulating layer, a source region, a drain electrode and a source electrode. The drift region has at least one deep trench therein, and the deep trench doped region is disposed in the deep trench. The trench gate passes through the epitaxial region, and a distance between a bottom of the trench gate and a bottom of the deep trench doped region is 0.5˜3 μm.