SiC X-Ray Source Segmentation for Depth-Selective Analysis

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Conventional x-ray sources lack the ability to generate x-rays with energies between the Al Kα and Ga Kα lines, resulting in significant changes in photoelectron cross-sections, making it difficult to optimize x-ray analysis for samples within this energy range.

Innovation Solution

The system employs silicon carbide sub-sources embedded in thermally conductive substrates to generate Si x-ray emission line x-rays, which are tunable across a broad energy range, allowing for optimized photoelectron cross-sections and depth sensitivity in x-ray analysis.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If conventional x-ray sources use fixed target materials (Al or Ga), then the x-ray energy is fixed at discrete lines, but the ability to analyze samples requiring energies between Al Kα and Ga Kα lines is lost

Engineering Contradiction:
Improvex-ray energy selection rangeVSAvoidx-ray source configuration
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The anode is segmented into multiple independent sub-sources, each made of different target materials (Al, Si, Ga). This allows selective bombardment of individual sub-sources to generate different x-ray energies, providing energy versatility while keeping each sub-source configuration relatively simple

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

A single x-ray source device performs multiple functions by generating different x-ray energies (Al Kα, Si Kα, Ga Kα lines) through selective electron beam targeting of different sub-sources, eliminating the need for multiple separate x-ray sources

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Productivity

If high electron beam power is used to increase x-ray flux, then the x-ray intensity improves, but thermal damage to the target material increases

Engineering Contradiction:
Improvex-ray fluxVSAvoidtarget material temperature
Core Design Contradiction:
ProductivityVSTemperature

Solution Approach 1:

The target is divided into multiple small sub-sources that can be independently cooled. This segmentation allows efficient heat dissipation from each sub-source region, enabling higher electron beam power to be applied without causing thermal damage to any single target area

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

A thermally conductive substrate (diamond or cubic boron nitride) acts as an intermediary between the electron-bombarded sub-sources and the cooling system. This substrate efficiently conducts heat away from the sub-sources, enabling high x-ray flux generation without thermal damage to the target materials

Inventive Principle:
Principle #24Intermediary (Mediator)

3Measurement precision

If conventional single-element targets are used, then the x-ray energy is monochromatic, but the ability to perform depth-selectable analysis is limited

Engineering Contradiction:
Improvedepth resolutionVSAvoidanalysis depth range
Core Design Contradiction:
Measurement precisionVSAdaptability or versatility

Solution Approach 1:

Multiple sub-sources with different atomic numbers are segmented within a single target, allowing selection of different x-ray energies (Al Kα at 1.49 keV, Si Kα at 1.74 keV, Ga Kα at 9.25 keV). Each energy provides different photoelectron cross-sections and escape depths, enabling depth-selectable analysis across a broad range

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The x-ray energy parameter is changed by selecting different sub-sources, which directly changes the photoelectron cross-sections and escape depths. This allows optimization of measurement precision for different depth ranges by adjusting the x-ray energy parameter

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration provides high flux, monochromatic, and focused x-rays with selectable energies, enabling precise analysis of surface, interface, and bulk samples with improved sensitivity and depth resolution, suitable for ambient pressure operation.

Implementation Method 1

The generated x-rays include emission (e.g., fluorescence) x-rays generated by the electron beam creating holes in the inner core electron orbitals of the target atoms, which are then filled by electrons of the target with binding energies that are lower than the inner core electron orbitals, with concomitant generation of emission x-rays

Methodology Applied
Scientific EffectCharacteristic x-ray emission: X-Ray

Implementation Method 2

at least one silicon carbide sub-source on or embedded in at least one thermally conductive substrate

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Data Source

PatentUS11056308B2System and method for depth-selectable x-ray analysis
Publication Date: 2021.07.06 SIGRAY INC
  • US11056308B2 patent drawing
  • US11056308B2 patent drawing
  • US11056308B2 patent drawing

AI summary

A system for x-ray analysis includes at least one x-ray source configured to emit x-rays. The at least one x-ray source includes at least one silicon carbide sub-source on or embedded in at least one thermally conductive substrate and configured to generate the x-rays in response to electron bombardment of the at least one silicon carbide sub-source. At least some of the x-rays emitted from the at least one x-ray source includes Si x-ray emission line x-rays. The system further includes at least one x-ray optical train configured to receive the Si x-ray emission line x-rays and to irradiate a sample with at least some of the Si x-ray emission line x-rays.