Side Airbag Chamber Structure for Lower Upper-Arm Load

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Solution Overview

Problem

Existing side airbags do not effectively reduce the load applied to the upper arm of a vehicle occupant during a side collision, as they lack a mechanism to regulate the inflation thickness of the airbag in a manner that minimizes this impact.

Innovation Solution

A side airbag design featuring a first chamber for the shoulder and a second chamber with a thickness regulating member, comprising multiple thickness regulating panels that extend downward and are positioned to reduce the inflation thickness at the upper portion of the second chamber, thereby reducing the load on the upper arm by creating regions of smaller thickness.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the side airbag is inflated with uniform thickness to provide comprehensive protection, then the protection coverage is improved, but the load applied to the upper arm part of the occupant increases

Engineering Contradiction:
Improveprotection coverageVSAvoidload on upper arm
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The airbag is divided into multiple chambers with different thickness characteristics. The first chamber (upper portion) has larger thickness for shoulder protection, while the second chamber (lower portion) has reduced thickness at its upper portion to minimize load on the upper arm. This local differentiation of thickness quality allows the airbag to provide comprehensive protection while reducing harmful load on specific body parts.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The side airbag is segmented into multiple chambers (first chamber and second chamber) with different functional characteristics. The first chamber handles shoulder restraint with larger thickness, while the second chamber handles lower body restraint with regulated thickness. This segmentation allows different regions of the airbag to serve different protective functions with optimized thickness characteristics.

Inventive Principle:
Principle #1Segmentation

2Object-affected harmful factors

If the thickness regulating member is added to reduce inflation thickness, then the load on upper arm is reduced, but the device complexity increases

Engineering Contradiction:
Improveload on upper armVSAvoidairbag structure
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The thickness regulating member is segmented into multiple panels (first panel and second panel) that are integrated into the airbag structure. These panels create distinct thickness zones within the second chamber without requiring a completely separate regulatory mechanism, thereby reducing complexity compared to active control systems while still achieving the thickness reduction function.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The thickness regulating member is merged with the airbag chamber structure itself. The panels forming the thickness regulating member are integrated into the second chamber's construction, combining the chamber containment function with the thickness regulation function in a single structural element, thus avoiding additional separate components.

Inventive Principle:
Principle #5Merging (Combining)

Data Source

PatentUS11919472B2Side airbag and side airbag device
Publication Date: 2024.03.05 JOYSON SAFETY SYST JAPAN KK
  • US11919472B2 patent drawing
  • US11919472B2 patent drawing
  • US11919472B2 patent drawing

AI summary

A side airbag that is to be inflated and deployed to a side of an occupant, includes: a first chamber that is positioned in an upper portion and is to be inflated to a side of a shoulder part of the occupant; and a second chamber that is on a lower side of the first chamber, and a thickness regulating member for reducing an inflation thickness is provided at an upper portion of a front portion of the second chamber.