Seat-Integrated Side Airbag Fastening Layout for Stable Deployment

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing side airbags, including middle airbags, face challenges in achieving quick, safe, and stable positioning during inflation and restraint, often requiring complex and costly anchor straps or positioning means for secure attachment to the vehicle seat.

Innovation Solution

A side airbag design featuring at least three fastening points integrated into the fabric cut, with specific arrangements to ensure optimal positioning and stabilization, eliminating the need for separate anchor straps, by placing fastening points in non-inflatable areas of the airbag, allowing for easy adaptation to the vehicle seat frame and facilitating manufacture.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If anchor straps or positioning means are attached to the outside of the airbag, then the airbag can be positioned and stabilized during inflation and restraint, but the manufacturing process becomes complicated and expensive

Engineering Contradiction:
Improvepositioning stabilityVSAvoidmanufacturing complexity
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent integrates the fastening points directly into the airbag cushion structure by incorporating them into the fabric cut pattern. This merging of the positioning function into the main airbag body eliminates the need for separate anchor straps or positioning means, thereby simplifying manufacturing while maintaining positioning stability during inflation and restraint

Inventive Principle:
Principle #5Merging (Combining)

2Ease of manufacture

If fastening points are integrated into the fabric cut, then manufacturing is simplified and cost is reduced, but the airbag may lack sufficient positioning capability

Engineering Contradiction:
Improvemanufacturing simplicityVSAvoidpositioning capability
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The patent applies local quality by strategically positioning fastening points at specific locations on the airbag cushion - namely in the upper area at a distance from each other in the vehicle seat transverse direction. This localized placement of fastening points in non-inflatable areas provides sufficient positioning capability while keeping the overall design simple and manufacturable

Inventive Principle:
Principle #3Local quality

3Reliability

If the airbag is positioned close to the vehicle occupant, then protection effectiveness is improved, but the airbag may be harder to stabilize during inflation

Engineering Contradiction:
Improveprotection effectivenessVSAvoidinflation stability
Core Design Contradiction:
ReliabilityVSStability of the object's composition

Solution Approach 1:

The patent applies preliminary action by pre-positioning the fastening points in the fabric cut before inflation occurs. The fastening points are arranged in the upper area of the airbag at a distance from each other in the vehicle seat transverse direction, which allows the airbag to be securely attached to the vehicle seat frame before deployment, ensuring both close positioning to the occupant and stability during inflation

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design enables effective and stable positioning and stabilization of the side airbag during inflation and restraint, preventing occupant collision and over-oscillation, while simplifying the manufacturing process by integrating fastening points within the airbag's fabric cut.

Implementation Method 1

at least one gas cushion, the at least one gas cushion being formed of the at least one fabric cut

Methodology Applied
Scientific EffectGas inflation:

Data Source

PatentUS11919469B2Lateral airbag, vehicle occupant restraint system having a seat-integrated airbag module and vehicle seat having a seat-integrated airbag module
Publication Date: 2024.03.05 ZF AUTOMOTIVE GERMANY GMBH
  • US11919469B2 patent drawing
  • US11919469B2 patent drawing
  • US11919469B2 patent drawing

AI summary

The invention describes a side airbag (2) of a vehicle occupant restraint system (10) provided to be mounted on a vehicle seat (4) and having at least one fabric cut (6, 7) and one gas cushion (8), wherein the side airbag (2) includes at least three fastening points (12, 14, 16) for mounting on the vehicle seat (4), in particular on a vehicle seat frame, wherein at least a first fastening point (12) and a second fastening point (14) are arranged in the at least one fabric cut (6, 7), wherein the first and second fastening points (12, 14) are arranged, in a condition mounted on the vehicle seat (4), in an upper area of the side airbag (2) and in a vehicle seat transverse direction (Q) are arranged at a distance (a) from each other. The invention also describes a vehicle occupant restraint system (10) comprising a seat-integrated airbag module (30) and a vehicle seat (4) comprising a seat-integrated airbag module (30) each of which comprises a side airbag (2) of this type.