Side-by-Side Refrigerator Internal Wall Heater to Reduce Condensation

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Solution Overview

Problem

Current built-in refrigerators face condensation issues between freezer and refrigerator columns, leading to potential water damage, which existing solutions address with costly external heaters.

Innovation Solution

Incorporating a heater within the wall of the refrigerator system, controlled by a controller to constantly operate during the side-by-side mode, preventing condensation formation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If additional external heaters are installed on the exterior of the columns, then condensation is reduced, but manufacturing cost and installation cost increase

Engineering Contradiction:
ImprovecondensationVSAvoidmanufacturing cost
Core Design Contradiction:
Object-affected harmful factorsVSEase of manufacture

Solution Approach 1:

The heater is integrated into the refrigerator cabinet structure itself, merging the heating function with the existing cabinet design. This eliminates the need for separate external heaters and reduces both manufacturing and installation costs while maintaining condensation prevention effectiveness

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The heating function is extracted from the external environment and incorporated directly into the cabinet wall structure. By placing the heater within the cabinet wall rather than externally, the solution simplifies the overall system and reduces the number of separate components needed

Inventive Principle:
Principle #2Taking out (Extraction)

2Object-affected harmful factors

If additional external heaters are installed on the exterior of the columns, then condensation is reduced, but device complexity increases

Engineering Contradiction:
ImprovecondensationVSAvoidsystem complexity
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The heater and cabinet structure are merged into a single integrated unit. The heater is positioned within the wall of the cabinet, combining the thermal management function with the structural element, thereby reducing system complexity and the number of separate components

Inventive Principle:
Principle #5Merging (Combining)

3Ease of manufacture

If a heater is positioned within the wall of the cabinet, then manufacturing cost is reduced, but the heater may affect internal temperature distribution

Engineering Contradiction:
Improvemanufacturing costVSAvoidinternal temperature distribution
Core Design Contradiction:
Ease of manufactureVSTemperature

Solution Approach 1:

The heater is positioned specifically within the cabinet wall at locations where condensation is most likely to occur, providing localized heating where needed. This targeted approach prevents condensation at critical areas without unnecessarily heating the entire internal volume, maintaining proper temperature distribution

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution effectively reduces condensation without the need for additional external heaters, thereby lowering consumer and manufacturing costs while ensuring the integrity of the appliance.

Implementation Method 1

A heater is positioned within a wall of one of the first refrigerated cabinet and the second refrigerated cabinet. A controller is configured to constantly operate the heater during a side-by-side operating mode.

Methodology Applied
Scientific EffectHeating: Heating

Data Source

PatentUS11892225B2Systems and methods of operating refrigerator appliances
Publication Date: 2024.02.06 HAIER US APPLIANCE SOLUTIONS INC
  • US11892225B2 patent drawing
  • US11892225B2 patent drawing
  • US11892225B2 patent drawing

AI summary

A side-by-side refrigerator system includes a first refrigerated cabinet and a second refrigerated cabinet alongside the first refrigerated cabinet. A heater is positioned within a wall of one of the first refrigerated cabinet and the second refrigerated cabinet. A controller is configured to constantly operate the heater during a side-by-side operating mode. The controller is disposed within the one of the first refrigerated cabinet and the second refrigerated cabinet.