Side-Charging Upper for AR Firearms

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Conventional charging assemblies for AR style firearms require users to change the weapon's orientation, which can be inconvenient and may lead to structural integrity and serviceability issues due to the use of small parts prone to breakage or loss.

Innovation Solution

A side charging assembly with a pull knob and charging hook held in place by a piston rod and spring mechanism, allowing charging without altering the firearm's orientation, featuring improved structural integrity and serviceability through the elimination of small parts and enhanced ergonomics.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If a conventional top-mounted charging assembly is used, then the charging mechanism can be implemented, but the user must change the firearm's orientation from the typical shooting position, reducing ease of operation

Engineering Contradiction:
Improveease of chargingVSAvoidcharging assembly location
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The charging assembly is relocated from the conventional top-mounted position to a side-mounted position on the upper receiver. This dimensional change in placement allows the user to charge the firearm while maintaining the typical shooting orientation, eliminating the need to tilt or reposition the weapon and thereby improving ease of operation.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Volume of moving object

If small parts are used in the charging assembly, then the device can be compact, but the structural integrity deteriorates due to parts being prone to breakage or loss

Engineering Contradiction:
Improvecharging assembly sizeVSAvoidstructural integrity
Core Design Contradiction:
Volume of moving objectVSStrength

Solution Approach 1:

The charging handle, return spring, and retaining mechanism are integrated into a unified side-mounted assembly that is directly attached to the upper receiver. This merging of components eliminates small loose parts that could break or be lost, while maintaining a compact form factor through the consolidated design.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The charging assembly is extracted from the conventional top position and reconfigured as a side-mounted unit with improved structural attachment. This extraction allows for a redesign that uses larger, more robust components less susceptible to breakage and loss, while maintaining compact dimensions.

Inventive Principle:
Principle #2Taking out (Extraction)

3Productivity

If the charging assembly requires moving the firearm from shooting orientation, then the conventional design is maintained, but productivity is reduced due to additional movements required

Engineering Contradiction:
Improvecharging efficiencyVSAvoidoperational convenience
Core Design Contradiction:
ProductivityVSEase of operation

Solution Approach 1:

By relocating the charging assembly to the side of the upper receiver rather than the top, the user can perform the charging action without changing the firearm's orientation from the typical shooting position. This dimensional relocation enables continuous target acquisition and maintains operational convenience while improving charging efficiency.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables secure and efficient charging of AR style firearms without changing the shooting orientation, enhancing robustness and serviceability by using a piston rod and spring mechanism to hold the pull knob in place, reducing the risk of part loss and improving operational security.

Implementation Method 1

The pull knob and charging hook are held in a forward position by means of a piston rod in contact with the charging hook, which is coupled to a push spring

Methodology Applied
Scientific EffectSpring: Spring

Implementation Method 2

The movement of the piston rod/push spring is further controlled by a piston rod guide tube and return spring

Methodology Applied
Scientific EffectSpring: Spring

Data Source

PatentUS10697722B2Side-charging upper for AR style firearm
Publication Date: 2020.06.30 ACME ARMAMENT LLC
  • US10697722B2 patent drawing
  • US10697722B2 patent drawing
  • US10697722B2 patent drawing

AI summary

Described herein are side charging assemblies, side charging upper receiver assemblies, and/or upper receiver bodies for an AR style firearm and AR style firearms comprising the assemblies and/or bodies described herein.