Side Deflector-Mounted Work Lamps for Rear Cab Illumination

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Solution Overview

Problem

Existing vehicle lighting systems, particularly in heavy-duty vehicles, are not robust enough and often fail to provide adequate illumination due to protrusion issues and interference from surrounding components, leading to unsatisfactory reliability and limited range of motion, and are not modular or evolutionary.

Innovation Solution

A vehicle lighting assembly mounted on side deflector panels, which provides broad illumination while being mechanically protected and eliminates dark areas by positioning the light sources to avoid interposed components, utilizing a fastening system with a glass housing for light sources that can pivot for enhanced functionality.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Illumination intensity

If a working lamp is mounted on the vehicle as a protruding member, then it can illuminate the desired area, but it may be caught in or damaged by surrounding elements

Engineering Contradiction:
Improveillumination capabilityVSAvoidrobustness
Core Design Contradiction:
Illumination intensityVSReliability

Solution Approach 1:

The working lamp is integrated with the side deflector panel, merging two components into one unified structure. The lighting assembly becomes part of the aerodynamic bodywork rather than a separate protruding element, protecting it from damage while maintaining illumination functionality.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The side deflector panel acts as an intermediary carrier for the working lamp. Instead of mounting the lamp directly on the vehicle body or as a standalone protruding element, it uses the deflector panel as an intermediate mounting surface that provides both protection and positioning.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Ease of operation

If the working lamp casing is mounted on a movable member, then it provides some range of motion, but the range is not wide enough to illuminate all areas

Engineering Contradiction:
Improverange of motionVSAvoidillumination coverage
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The lighting assembly is positioned on the side deflector panel which extends laterally from the vehicle body. This side-mounted position provides a different spatial dimension for illumination compared to front or rear mounting, allowing light to reach areas that would otherwise be in shadow from vehicle components.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The side deflector panel itself is designed to be movable or adjustable, allowing the mounted lighting assembly to change position dynamically. This provides adaptability in illumination coverage without requiring complex mechanical mounting mechanisms.

Inventive Principle:
Principle #15Dynamics

3Strength

If vehicle components are positioned on the light path, then they provide structural support, but they create undesirable dark areas

Engineering Contradiction:
Improvestructural supportVSAvoidlight path clarity
Core Design Contradiction:
StrengthVSIllumination intensity

Solution Approach 1:

The lighting function is extracted from traditional mounting positions and relocated to the side deflector panel. This separates the illumination function from the main vehicle body structure, allowing light to be emitted from a position that does not interfere with the structural components needed for support.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

By mounting lights on the side deflector panels rather than on the main vehicle body, the illumination comes from a lateral dimension rather than from front or rear positions. This changes the light path geometry so that structural components no longer block the light from reaching the target areas.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

4Ease of manufacture

If a traditional working lamp system is used, then it provides basic illumination, but it is not modular or evolutionary

Engineering Contradiction:
Improvebasic functionalityVSAvoidmodularity
Core Design Contradiction:
Ease of manufactureVSAdaptability or versatility

Solution Approach 1:

The lighting system is segmented into modular lighting assemblies that can be independently mounted on each side deflector panel. Each assembly is a self-contained unit that can be easily installed, removed, or upgraded without affecting the entire lighting system or other vehicle components.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The side deflector panel serves multiple functions: aerodynamic flow management, structural support, and as a mounting platform for the lighting assembly. This multi-functionality reduces the need for separate dedicated mounting structures and allows for more flexible, evolutionary system design.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution ensures robust and reliable illumination with a broad coverage area, improved safety during operations like loading/unloading, and cost-effectiveness by utilizing existing vehicle components, while also enhancing camera monitoring system performance in night conditions.

Implementation Method 1

light sources that emit a beam rearward through the glass

Methodology Applied
Scientific EffectLight emission: Light

Data Source

PatentUS11932316B2Vehicle comprising a wind deflecting assembly and a lighting assembly
Publication Date: 2024.03.19 VOLVO TRUCK CORP
  • US11932316B2 patent drawing
  • US11932316B2 patent drawing
  • US11932316B2 patent drawing

AI summary

The invention relates to a vehicle comprising a chassis which has a longitudinal axis and which is supported by wheels; a cab mounted on the chassis, the cab including two side walls; a wind deflecting assembly comprising at least two side deflector panels, each side deflector panel having a front edge linked to a rear portion of the corresponding cab side wall and a rear edge, and extending vertically over at least part of the height of the corresponding cab side wall rear portion; and at least one lighting assembly which is mounted on a side deflector panel and which includes at least a working lamp configured to illuminate an area located rearward of the cab.