Solid-State Battery Side-Electrolyte Structure for Reference Measurement

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Solution Overview

Problem

Existing solid-state batteries face challenges in accurately measuring electrical characteristics due to difficulties in forming and arranging the solid electrolyte layer for three-electrode measurements, leading to potential breakage and short-circuiting issues with the reference electrode.

Innovation Solution

A battery design featuring a solid-state battery section with a first and second solid electrolyte layer, where the second solid electrolyte layer has a smaller reference electrode in contact with its second principal surface, reducing the likelihood of short-circuiting and enhancing mechanical strength through an outer package that covers the side surface and includes insulating resin for improved bondability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If a three-electrode measurement structure is implemented in a solid-state battery, then electrical characteristics of electrodes can be measured, but the solid electrolyte layer formation and reference electrode arrangement become difficult and unreliable

Engineering Contradiction:
Improveelectrical characteristics measurementVSAvoidreference electrode stability
Core Design Contradiction:
Measurement precisionVSReliability

Solution Approach 1:

The reference electrode is moved from the traditional planar arrangement to a protruding structure that extends into the electrolyte layer. This dimensional change allows the reference electrode to be positioned optimally for measurement while maintaining stable electrochemical contact, preventing breakage and short-circuiting issues

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Quantity of substance

If the solid electrolyte layer is thinned to achieve high energy density, then battery performance improves, but the reference electrode section becomes more prone to breakage and short-circuiting

Engineering Contradiction:
Improveenergy densityVSAvoidreference electrode durability
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

A support structure is provided behind the reference electrode that protrudes into the solid electrolyte layer. This support structure acts as a cushioning element that prevents the thin electrolyte layer from breaking or causing short-circuits, while still allowing the battery to maintain high energy density through thin electrode and electrolyte layers

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

3Ease of operation

If the reference electrode is arranged with the same width as the electrode layers, then three-electrode measurement is possible, but breakage and short-circuiting are likely to occur

Engineering Contradiction:
Improvemeasurement capabilityVSAvoidstructural integrity
Core Design Contradiction:
Ease of operationVSStrength

Solution Approach 1:

The support structure is localized specifically at the reference electrode section rather than throughout the entire battery. This localized reinforcement provides the necessary structural integrity where needed most (at the vulnerable reference electrode interface) without adding unnecessary weight or complexity elsewhere in the battery structure

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design allows for reliable measurement of electrical characteristics while preventing short-circuiting and improving the durability and mechanical strength of the battery, enabling stable potential measurement and extended battery life by controlling electrode performance.

Implementation Method 1

the solid electrolyte layer is required to be electrochemically bonded and contacted between a cell section and a reference electrode

Methodology Applied
Scientific EffectIon conduction: Conduction (electrical)

Data Source

PatentUS20240063518A1battery
Publication Date: 2024.02.22 PANASONIC INTELLECTUAL PROPERTY MANAGEMENT CO LTD
  • US20240063518A1 patent drawing
  • US20240063518A1 patent drawing
  • US20240063518A1 patent drawing

AI summary

A battery includes: a solid-state battery section having at least one power generating element including a first electrode layer, a second electrode layer, and a first solid electrolyte layer positioned between the first electrode layer and the second electrode layer; and a structure including a second solid electrolyte layer having a first principal surface in contact with the at least one power generating element on a side surface of the solid-state battery section and a second principal surface opposite to the first principal surface, and a reference electrode in contact with the second principal surface.