Side-Emitting Light Guide Structure for Uniform Flexible Illumination

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Solution Overview

Problem

Existing light-emitting elements, such as LED strings and side-emitting optical fibers, suffer from issues like inhomogeneous light emission, mechanical stress during bending, and air gaps that cause localized variations in light intensity, making them unsuitable for flexible and robust linear lighting solutions.

Innovation Solution

A side-emitting optical fiber system comprising a loosely guided fiber bundle within a translucent and light-scattering tube, surrounded by a transparent sheath, ensures homogeneous light emission and flexibility by preventing stress and air gaps, with a thin tube-to-sheath ratio and scattering elements to homogenize angular light distribution.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If the light guide is bent to achieve flexibility and adaptability, then the light guide can be fastened to substrates using clamps, but air gaps form between the scattering cladding and the light-conducting core, causing inhomogeneous light intensity

Engineering Contradiction:
ImproveflexibilityVSAvoidlight intensity uniformity
Core Design Contradiction:
Adaptability or versatilityVSManufacturing precision

Solution Approach 1:

The light guide is divided into a light-conducting core and a separate scattering cladding that can move independently. The cladding is segmented into multiple sections that can accommodate bending without creating air gaps, as each section can shift relative to the core to maintain continuous contact.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The scattering cladding is designed as a flexible thin-walled structure that can deform with the light-conducting core during bending. This flexible cladding maintains intimate contact with the core even when the light guide is bent, preventing air gap formation while allowing the light guide to be fastened to substrates using clamps.

Inventive Principle:
Principle #30Flexible shells and thin films

2Manufacturing precision

If the scattering cladding is tightly coupled to the light-conducting core to prevent air gaps, then light intensity uniformity is maintained, but the light guide becomes rigid and difficult to bend

Engineering Contradiction:
Improvelight intensity uniformityVSAvoidflexibility
Core Design Contradiction:
Manufacturing precisionVSAdaptability or versatility

Solution Approach 1:

The cladding is segmented into multiple sections that can move independently relative to the light-conducting core. This segmentation allows the cladding to maintain contact with the core during bending while permitting the necessary relative movement to accommodate flexibility.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The coupling between the cladding and the light-conducting core is made dynamic rather than static. The cladding can adjust its position and contact pressure in response to bending, maintaining optical coupling when needed while allowing movement when bent, thus achieving both uniformity and flexibility.

Inventive Principle:
Principle #15Dynamics

3Quantity of substance

If multiple light-conducting fibers are used in a bundle to increase luminous flux, then the total light output increases, but the device complexity increases

Engineering Contradiction:
Improveluminous fluxVSAvoidstructure complexity
Core Design Contradiction:
Quantity of substanceVSDevice complexity

Solution Approach 1:

Multiple light-conducting fibers are merged into a single bundled structure with a common scattering cladding. This combining approach increases the total luminous flux while avoiding the complexity of managing separate claddings for each fiber, as the single cladding serves all fibers simultaneously.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The scattering cladding serves multiple functions: it scatters light from all fibers in the bundle, maintains structural integrity of the bundled fibers, and provides the flexible outer layer that enables bending. This multi-functionality reduces overall device complexity despite using multiple fibers.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution provides a flexible and robust linear light source with high luminance and homogeneous light emission, maintaining light extraction efficiency even after bending, and reducing mechanical stress on the fibers.

Implementation Method 1

at least one light-conducting fiber (7) designed as a side-emitting fiber, so that light guided in the fiber is scattered out along the longitudinal direction

Methodology Applied
Scientific EffectTotal internal reflection: Total Internal Reflection

Implementation Method 2

a tube (3) surrounding the fiber, the tube being designed to be translucent and preferably light-scattering, so that light emitted by the fiber can traverse the tube with scattering

Methodology Applied
Scientific EffectLight scattering: Scattering

Data Source

PatentEP3789666B1Side-emitting light guide and method for producing the same
Publication Date: 2026.04.29 SCHOTT AG
  • EP3789666B1 patent drawingFigure 1~4
  • EP3789666B1 patent drawingFigure 5~8
  • EP3789666B1 patent drawingFigure 9~11

AI summary

The invention is based on the objective of providing a linear light source that has a flexible light guide exhibiting homogeneous light emission with high luminance. For this purpose, a side-emitting light guide (1) is provided, comprising: - at least one light-conducting fiber (7) designed as a side-emitting fiber, such that light guided in the fiber (7) is scattered along its longitudinal direction; and - a tube (3) surrounding the fiber (7), wherein - the tube (3) is designed to be light-scattering and translucent, so that light emitted by the fiber (7) can pass through the tube (3) while being scattered; wherein - the tube (3) is surrounded by a sheath (5); and wherein the tube (3) and sheath (5) are made of plastic.