Side Gas Bag Front Inflatable Section A-Pillar Protection

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Current vehicle occupant restraint systems are inadequate in protecting occupants during oblique impacts, as they fail to effectively prevent contact between the occupant and the A-pillar, especially when the occupant is not buckled up.

Innovation Solution

A side gas bag with a front inflatable section that projects further into the vehicle interior than the adjoining section, forming a ramp to guide the occupant away from the A-pillar, which can be achieved through design features like gathered seams, wavy upper edges, and multilayered sections, ensuring the side gas bag covers part of the A-pillar and provides additional depth into the vehicle interior.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a conventional side gas bag is used that deploys along the roof frame, then the gas bag provides lateral protection, but it fails to prevent occupant contact with the A-pillar during oblique impacts

Engineering Contradiction:
Improveprotection effectivenessVSAvoidoccupant contact with A-pillar
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The side gas bag is designed with a front inflatable section that projects forward into the vehicle interior beyond the plane of the roof frame, creating a three-dimensional ramp structure. This forward projection into the vehicle interior space allows the gas bag to intercept occupants during oblique impacts before they contact the A-pillar, adding a longitudinal dimension to the traditionally lateral protection approach

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The front inflatable section is formed with a curved ramp surface that slopes downward and forward into the vehicle interior. This curvature guides occupants away from the A-pillar by creating a smooth deflection surface that redirects the occupant's motion path, preventing direct contact with the rigid A-pillar structure

Inventive Principle:
Principle #14Spheroidality (Curvature)

2Reliability

If the front inflatable section projects further into the vehicle interior, then occupant guidance away from A-pillar is improved, but the gas bag requires more folded space and complex shaping mechanisms

Engineering Contradiction:
Improveoccupant guidance capabilityVSAvoidgas bag structure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The side gas bag is divided into distinct functional sections: a front inflatable section designed to project forward and form a ramp, and an adjoining inflatable portion that deploys along the roof frame. This segmentation allows each section to be optimized for its specific function while simplifying the overall deployment mechanism, as each section can be independently shaped and inflated

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The ramp shape of the front inflatable section is achieved through controlled curvature of the gas bag walls during inflation. By forming a curved surface rather than using rigid structural elements, the design achieves the necessary geometric complexity through the natural expansion of the inflatable material, reducing mechanical complexity

Inventive Principle:
Principle #14Spheroidality (Curvature)

Data Source

PatentUS7784823B2Vehicle occupant restraint system
Publication Date: 2010.08.31 ZF AUTOMOTIVE GERMANY GMBH
  • US7784823B2 patent drawing
  • US7784823B2 patent drawing
  • US7784823B2 patent drawing

AI summary

A vehicle occupant restraint system has a side gas bag which is arranged folded along a roof frame of a vehicle. The side gas bag is configured such that in an inflated condition a front inflatable section at a front end of the side gas bag projects further into the vehicle interior than an inflatable portion adjoining the front inflatable section in the longitudinal direction of the vehicle.