Side Junction Formation in Semiconductor Devices

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Solution Overview

Problem

Current methods for fabricating semiconductor devices with vertical gate structures face challenges in forming stable side junction regions, which affect the electrical isolation and threshold voltage of the devices.

Innovation Solution

A method involving etching a substrate to form trenches, creating a junction region, and forming a bit line connected to the side junction through a series of etching and annealing processes, including the use of doped layers and liner layers to achieve a stable side junction region.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If conventional OSC process with ion-implantation is used to form side junction region, then junction region can be formed, but the structure is complex and threshold voltage reduction occurs

Engineering Contradiction:
Improveside junction formationVSAvoidfabrication process complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The patent extracts the dopant source from the complex ion-implantation process and places it directly into the trench as a doped layer. This eliminates the need for separate ion-implantation equipment and process steps, simplifying the fabrication process while maintaining side junction formation capability.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The dopant is pre-loaded into the trench as a doped layer before the annealing process. This preliminary action ensures that the dopant is already in position to form the side junction region, eliminating the need for subsequent ion-implantation steps and preventing threshold voltage reduction.

Inventive Principle:
Principle #10Preliminary action

2Manufacturing precision

If multiple process steps (ion-implantation, annealing, masking) are used to form side junction, then junction region can be formed, but manufacturing cost and time increase

Engineering Contradiction:
Improveside junction region formationVSAvoidfabrication efficiency
Core Design Contradiction:
Manufacturing precisionVSProductivity

Solution Approach 1:

The patent merges the dopant deposition and side junction formation into a single annealing process. The doped layer in the trench serves as both the dopant source and the structure that will become the side junction, eliminating the need for separate ion-implantation and masking steps.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The dopant is pre-positioned in the trench as a doped layer before annealing. This preliminary placement eliminates the need for time-consuming ion-implantation and masking steps during the actual junction formation process, significantly improving fabrication efficiency.

Inventive Principle:
Principle #10Preliminary action

3Ease of manufacture

If doped layer is formed in trench to simplify process, then fabrication is simplified, but dopant control precision may be compromised

Engineering Contradiction:
Improvefabrication process simplicityVSAvoiddopant concentration control
Core Design Contradiction:
Ease of manufactureVSManufacturing precision

Solution Approach 1:

The patent controls dopant concentration by adjusting the annealing process parameters (temperature, time, atmosphere) rather than relying on ion-implantation dosage control. The doped layer's dopant concentration and depth are precisely controlled through these thermal parameters, maintaining manufacturing precision while simplifying the process.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This method simplifies the fabrication process, reduces development costs, and enhances the off-state characteristics of semiconductor devices by forming a stable body-tied structure and suppressing the threshold voltage reduction phenomenon.

Implementation Method 1

etching a substrate to form a trench

Methodology Applied
Scientific EffectEtching:

Implementation Method 2

a dopant is ion-implanted into the portion of the one sidewall of the active region to form the side junction region

Methodology Applied
Scientific EffectIon implantation: Ion Implantation

Implementation Method 3

an annealing process may be performed to form the side junction region

Methodology Applied
Scientific EffectAnnealing: Annealing

Data Source

PatentUS8455339B2Method for fabricating semiconductor device with side junction
Publication Date: 2013.06.04 SK HYNIX INC
  • US8455339B2 patent drawing
  • US8455339B2 patent drawing
  • US8455339B2 patent drawing

AI summary

A method for fabricating a semiconductor device, including etching a substrate to form a trench, forming a junction region in the substrate under the trench, etching the bottom of the trench to a certain depth to form a side junction, and forming a bit line coupled to the side junction.