Side-Loading Operating Room Cable for Electrical Stimulation

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Solution Overview

Problem

Current implantable electrical stimulation systems face challenges in efficiently coupling implanted leads to trial stimulators during surgical procedures, particularly in ensuring secure and reliable electrical connections while allowing for easy handling and operation by medical practitioners.

Innovation Solution

The development of an improved operating room cable with a lead connector that includes a housing with a stylet slit and inner passage, allowing for side-loading of leads and stylets, which facilitates secure mechanical and electrical coupling with a trial stimulator, enabling one-handed operation without tools.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If a traditional top-loading connector design is used, then the connector structure is simple, but the ease of operation during surgical procedures is reduced and tool operation is required

Engineering Contradiction:
Improveease of operationVSAvoidconnector structure
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The patent transitions from a top-loading connector design to a side-loading connector design. The lead aperture is positioned on the side of the housing rather than the top, allowing leads to be inserted laterally. This dimensional change enables one-handed operation during surgical procedures while maintaining a relatively simple connector structure.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The patent inverts the traditional loading approach by allowing leads to be inserted from the side rather than from the top. The stylet insertion path is also inverted, with the stylet slit positioned to allow lateral insertion. This inversion enables easier operation without requiring complex tooling.

Inventive Principle:
Principle #13The other way round (Inversion)

2Reliability

If a secure locking mechanism is implemented, then the reliability of electrical connection is improved, but the ease of operation and speed of connection is reduced

Engineering Contradiction:
Improvereliability of electrical connectionVSAvoidspeed of connection
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The connector incorporates a self-locking mechanism where the lead and stylet automatically lock into place upon insertion. The housing structure includes features that guide and secure the lead in the lead aperture and the stylet in the stylet slit without requiring additional locking steps or tools, thus maintaining both reliability and speed.

Inventive Principle:
Principle #25Self-service

3Ease of operation

If a side-loading design with stylet slit is implemented, then the ease of operation and one-handed operation is improved, but the device complexity increases

Engineering Contradiction:
Improveease of operationVSAvoiddevice complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The patent merges the lead insertion function and stylet insertion function into a single housing structure. The lead aperture and stylet slit are integrated into the same housing, allowing both leads and stylets to be loaded from the side simultaneously. This consolidation achieves ease of operation without proportionally increasing device complexity.

Inventive Principle:
Principle #5Merging (Combining)

Data Source

PatentEP2776124B1Systems and methods for making and using a side-loading operating room cable of an electrical stimulation system
Publication Date: 2016.01.20 BOSTON SCI NEUROMODULATION CORP
  • EP2776124B1 patent drawingFigure 1
  • EP2776124B1 patent drawingFigure 2A
  • EP2776124B1 patent drawingFigure 2B

AI summary

An operating room cable for electrically coupling a lead to a trial stimulator includes a trial stimulator connector electrically coupleable with the trial stimulator and a lead connector for receiving the lead. The lead connector includes a housing. A first lead aperture is defined in a second end of the housing in proximity to a first side of the housing. A first inner passage extends along an interior of the housing from the first lead aperture to the second end of the housing. A first stylet slit is defined along the first side of the housing and extends from a first end of the housing to the second end of the housing. The first stylet slit is formed between upper and lower casings of the housing. The first stylet slit is continuous with the first lead aperture and the first inner passage.