Vehicle Side Mirror Airflow Duct for Drag Reduction

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Solution Overview

Problem

Conventional vehicle side mirrors increase drag due to their size and shape, leading to reduced aerodynamics and increased fuel consumption.

Innovation Solution

The side mirror design includes an inlet on the front and an outlet at the rear, with an airflow duct between the cap and shroud, directing airflow around the mirror assembly to reduce drag, and optimizing the surface area ratio of the inlet to outlet for improved aerodynamics.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If conventional side mirrors are used with traditional size and shape, then the driver's ability to view surrounding objects is assisted, but increased drag is created on the vehicle

Engineering Contradiction:
Improvedriver's ability to view surrounding objectsVSAvoidfuel consumption
Core Design Contradiction:
Ease of operationVSLoss of energy

Solution Approach 1:

The side mirror incorporates an airflow duct system with specifically designed inlet and outlet openings that change the airflow parameters around the mirror assembly. The duct routes air from the inlet, around the mirror housing, and exits through the outlet, transforming the airflow pattern to reduce turbulence and drag while maintaining mirror functionality

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

An airflow duct acts as an intermediary element between the incoming airflow and the mirror housing. This duct mediates the airflow by channeling it around the mirror assembly in a controlled manner, reducing the direct impact of air on the mirror housing and thereby decreasing drag and energy loss

Inventive Principle:
Principle #24Intermediary (Mediator)

2Ease of operation

If side mirrors extend outwardly from the vehicle to assist viewing, then visibility is improved, but the vehicle aerodynamics deteriorate

Engineering Contradiction:
ImprovevisibilityVSAvoidvehicle aerodynamics
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The airflow duct system changes the aerodynamic parameters by creating a controlled flow path around the mirror assembly. The inlet and outlet positioning, along with the duct geometry, modify airflow velocity and pressure distribution to reduce wake formation and improve overall vehicle aerodynamics while preserving visibility function

Inventive Principle:
Principle #35Parameter changes

3Ease of manufacture

If traditional mirror housing design is used, then manufacturing is simple, but aerodynamic drag is increased

Engineering Contradiction:
Improvehousing design simplicityVSAvoiddrag
Core Design Contradiction:
Ease of manufactureVSLoss of energy

Solution Approach 1:

The mirror housing is segmented into distinct functional components: the cap with inlet opening, the airflow duct, the housing with outlet opening, and the mirror assembly. This segmentation allows each component to be optimized for its specific function while maintaining manufacturability, as each part can be produced separately and assembled

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design reduces drag and enhances fuel efficiency by routing airflow through the mirror, generating turbulence zones that minimize the wake behind the mirror, resulting in improved aerodynamics and fuel economy.

Implementation Method 1

An airflow duct, which connects the inlet and the outlet, is formed between an interior surface of the cap and an exterior surface of a shroud disposed between the housing and the mirror assembly. Airflow entering the inlet travels through the airflow duct around the mirror assembly to the outlet, thus reducing drag on the vehicle.

Methodology Applied
Scientific EffectAirflow routing:

Implementation Method 2

The outlet can direct the air exiting the outlet radially inward toward a center of the mirror assembly such that zones of turbulence are generated immediately adjacent to a rear surface of the mirror assembly.

Methodology Applied
Scientific EffectTurbulence generation: Turbulence

Data Source

PatentUS10507876B2Aerodynamically optimized vehicle side mirror
Publication Date: 2019.12.17 HYUNDAI MOTOR CO LTD
  • US10507876B2 patent drawing
  • US10507876B2 patent drawing
  • US10507876B2 patent drawing

AI summary

A vehicle side mirror includes: a mirror assembly including a mirror facing a rearward direction; a housing having a rearward-facing opening defining an interior space which receives at least a portion of the mirror assembly, exposing the mirror assembly from the rearward direction; a cap covering a front portion of the housing, the cap having an inlet formed therethrough; and a shroud disposed between the cap and the housing that is configured to direct air passing through the inlet around the mirror assembly to an outlet defined by an opening between a rear end of the cap and a rear end of the shroud.