Side-Panel Lint Filter Access for Laundry Appliance Maintenance

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Solution Overview

Problem

Existing laundry appliances lack an efficient and user-friendly mechanism for accessing and maintaining the lint filter, which is typically located in a basement section and requires service calls for cleaning, deterring frequent maintenance and increasing operational costs.

Innovation Solution

The design incorporates an access door within a side panel that conceals the lint filter receptacle, allowing for periodic maintenance by securing the lint filter via resilient tabs and rotary fasteners, and can be accessed by deflecting the access door using a tool, facilitating removal and reinstallation without frequent service calls.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If the lint filter is located in a basement section requiring service calls for cleaning, then the appliance structure is compact and integrated, but maintenance accessibility deteriorates and operational costs increase

Engineering Contradiction:
Improvemaintenance accessibilityVSAvoidappliance structure
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The appliance is segmented into accessible and concealed portions. The lint filter receptacle is divided from the main appliance body, allowing the filter to be accessed through a side panel opening while the bulk of the appliance structure remains intact and compact. This enables independent maintenance of the filter without requiring service calls or disassembly of the entire appliance.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The lint filter and its receptacle are extracted from the deep basement section and repositioned to be accessible through a side panel. The filter receptacle extends partially outward from the appliance body, allowing the filter to be removed and cleaned without moving the appliance or requiring professional service intervention.

Inventive Principle:
Principle #2Taking out (Extraction)

2Ease of operation

If the access door is added to the side panel, then maintenance accessibility improves, but the device complexity increases

Engineering Contradiction:
Improvefilter removal accessibilityVSAvoidside panel structure
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The side panel is segmented to include a dedicated opening and access door mechanism specifically for the lint filter receptacle. This separates the maintenance access function from the main cabinet structure, allowing simple door operation while maintaining the integrity of the overall appliance design.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The access door and receptacle configuration enables users to independently access, remove, clean, and reinstall the lint filter without requiring service personnel. The simple door mechanism and externally accessible receptacle design empower end-users to perform routine maintenance themselves.

Inventive Principle:
Principle #25Self-service

3Ease of operation

If the lint filter receptacle extends from the side panel, then maintenance accessibility improves, but the appliance volume increases

Engineering Contradiction:
Improvefilter access convenienceVSAvoidappliance volume
Core Design Contradiction:
Ease of operationVSVolume of stationary object

Solution Approach 1:

The lint filter receptacle is designed with selective extensibility - it extends from the side panel only when needed for filter access and maintenance, then retracts or closes when not in use. The access door mechanism allows the receptacle to dynamically adjust between an extended accessible state and a compact closed state, minimizing volume impact while maximizing maintenance convenience.

Inventive Principle:
Principle #15Dynamics

Data Source

PatentUS12084807B2Side access panel for lint filter of laundry appliance
Publication Date: 2024.09.10 WHIRLPOOL CORP
  • US12084807B2 patent drawing
  • US12084807B2 patent drawing
  • US12084807B2 patent drawing

AI summary

A laundry appliance includes an outer cabinet having opposing sidewalls that extend between a front panel and a rear panel. A blower is positioned within the outer cabinet and delivers process air through an airflow path. A rotating drum receives articles to be processed. The airflow path includes the rotating drum. A lint filter is selectively operable to a filtering position within a filter receptacle of the airflow path. The filtering position places a filter media of the lint filter within the airflow path. An access door is operable to a closed position within a door receptacle defined within a side panel of the opposing sidewalls. The door receptacle is aligned with the filter receptacle and the access door conceals the filter receptacle in the filtering position.