Soil Cultivation Machine Side Plate Pivot Adjustment
Find Innovative SolutionsGenerate Solutions
Solution Overview
Problem
Existing soil cultivating machines with translational adjustment mechanisms for side plates are prone to contamination and jamming due to soil exposure, leading to increased friction and operational issues.
Innovation Solution
A pivot-based adjustment arrangement with a pivot axis and pivot lever allows for rotary adjustment of the side plate, minimizing contamination exposure and incorporating a locking mechanism for secure operation, along with a spring device for resilient positioning and actuators for convenient switching between transport and working positions.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Adaptability or versatility
If a translational adjustment mechanism is used for the side plate arrangement, then the side plate can be adjusted to different distances from the tool rotors, but the mechanism is highly susceptible to contamination and jamming due to soil exposure
Solution Approach 1:
The patent inverts the adjustment mechanism from a translational design (prone to contamination) to a rotary design (resistant to contamination). The support arm is pivotably articulated on the pivot lever instead of being translationally adjusted, so that adjustment is achieved through rotation about a pivot axis rather than linear movement. This inversion allows the adjustment function to be achieved while minimizing exposure to soil contamination.
Solution Approach 2:
The patent changes the dimension of adjustment from translational (linear movement along the direction of adjustment) to rotary (circular movement around a pivot axis). By moving the support arm in an arc rather than in a straight line, the adjustment mechanism operates in a different dimensional space that is less susceptible to soil contamination and jamming.
2Adaptability or versatility
If the support arm is rigidly connected to the frame, then the structure is simple and robust, but the side plate arrangement cannot be adjusted to different positions
Solution Approach 1:
The patent introduces dynamics to the otherwise rigid structure by making the support arm pivotably articulated on the pivot lever. This allows the support arm to rotate relative to the frame, enabling adjustment of the side plate arrangement to different positions. The dynamic element is minimal (a single pivot connection) but provides the necessary adaptability without significantly increasing complexity.
3Productivity
If the side plate arrangement is adjusted to maximum distance for working position, then the working width is increased, but the machine may exceed legal transport width limits
Solution Approach 1:
The patent makes the side plate arrangement dynamically adjustable through the pivot mechanism, allowing the machine to switch between different width configurations. In working position, the support arm is rotated to maximize the distance between the side plate and tool rotors, increasing working width. In transport position, the support arm is rotated to minimize this distance, ensuring compliance with legal transport width limits.
Solution Approach 2:
The patent enables periodic switching between two distinct states: working position (maximum width) and transport position (minimum width). This periodic adjustment allows the machine to alternately achieve maximum productivity during field operations and compliance during transport, with the pivot mechanism facilitating quick transitions between these states.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
The solution reduces contamination and jamming risks, enhances operational safety, and allows for easy adjustment of working width, ensuring efficient soil tilling while complying with legal transport dimensions.
Implementation Method 1
at least one spring device (13) assigned to it, with the spring device acting in support of the adjustment arrangement (9). The spring device is arranged in such a way that the spring action facilitates the movement of the adjustment arrangement (9) into the end positions
Implementation Method 2
the adjustment arrangement (9) is supported by the spring device (13) and can be locked in the positioned state
Data Source
Figure 1
Figure 2
Figure 3
AI summary
Soil cultivation machine (1), comprising: several rotating driven tool rotors (4) carrying processing tools (5a, 5b) arranged in a frame (2); and at least one side plate assembly (6), comprising a side plate (7) arranged laterally spaced from the tool rotors (4) and at least one support arm (8), wherein the at least one support arm (8) carries the side plate (7); and at least one adjustment assembly (9), wherein the at least one side plate assembly (6) can be brought to at least two different distances of the side plate (7) to the tool rotors (4) by means of the adjustment assembly (9).In order to create an adjustment arrangement (9) for a side panel arrangement (6) that avoids the known problems and is simply designed, it is provided that the adjustment arrangement (9) comprises at least one pivot axis (11) and at least one pivot lever (10), that the support arm (8) is pivotally articulated at a distance from the pivot lever (10), that the pivot lever (10) is fixedly arranged on the frame (2) via the pivot axis (11), and that the side panel arrangement (6) can be locked at different distances by rotating the pivot lever (10) about the pivot axis (11).