Side-release buckle assembly with central opening for alignment

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Solution Overview

Problem

Conventional side-release buckle assemblies are bulky, prone to misalignment, and can become clogged with debris, leading to connection issues and jamming.

Innovation Solution

The buckle assembly features a female connection member with a central opening for alignment monitoring and a guide channel with opposed locking arms and pivotal release buttons, ensuring proper alignment and connection while allowing debris to pass through, and includes a lightweight, airy frame-style configuration.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a solid shroud covers the connection interface, then the buckle assembly appears complete and protected, but the assembly becomes bulky and heavy

Engineering Contradiction:
Improveconnection interface protectionVSAvoidbuckle assembly weight
Core Design Contradiction:
ReliabilityVSWeight of stationary object

Solution Approach 1:

The patent replaces the solid shroud with a thin, transparent film window that allows visual inspection of the connection interface while maintaining protection. This thin film provides the necessary coverage without adding significant weight or bulk to the assembly.

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

The design incorporates open spaces and gaps in the buckle structure that allow debris to pass through while maintaining structural integrity. These openings reduce material usage and weight while still providing functional protection for the connection interface.

Inventive Principle:
Principle #31Porous materials

2Object-affected harmful factors

If a solid outer surface covers the connection interface, then the buckle assembly is protected, but it becomes bulky and appears heavy

Engineering Contradiction:
Improveconnection interface protectionVSAvoidbuckle assembly compactness
Core Design Contradiction:
Object-affected harmful factorsVSShape

Solution Approach 1:

The patent uses thin transparent films instead of solid outer surfaces, allowing the structure to remain compact while providing necessary protection. The films conform to the buckle shape without adding bulk.

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

The outer surface is segmented into multiple sections with strategic openings rather than being a continuous solid surface. This segmentation allows debris to pass through while maintaining protection for critical components, reducing overall bulk.

Inventive Principle:
Principle #1Segmentation

3Reliability

If the male connection member is urged into the female connection member, then proper connection is achieved, but misalignment and jamming can occur

Engineering Contradiction:
Improveconnection reliabilityVSAvoidmating ease
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The patent introduces guide beams as intermediary elements that facilitate proper alignment between the male and female connection members during the urging motion. These guides mediate the connection process, preventing misalignment and jamming while ensuring reliable connection.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The guide beams and alignment features perform preliminary alignment actions before the actual connection occurs. This preliminary positioning ensures that when the male member is urged into the female member, proper alignment is already established, preventing jamming.

Inventive Principle:
Principle #10Preliminary action

4Reliability

If the female connection member has a solid structure, then connection security is maintained, but debris can become trapped causing clogging

Engineering Contradiction:
Improveconnection securityVSAvoiddebris accumulation
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The female connection member incorporates strategic openings and gaps that allow debris to pass through rather than become trapped. These openings maintain connection security by positioning critical connection points away from debris-prone areas while preventing clogging.

Inventive Principle:
Principle #31Porous materials

Solution Approach 2:

The design extracts or removes solid material from the female connection member in specific areas to create debris egress paths. This extraction maintains structural integrity for connection security while eliminating trapping zones that would cause clogging.

Inventive Principle:
Principle #2Taking out (Extraction)

Data Source

PatentUS10130146B2Side-release buckle assembly
Publication Date: 2018.11.20 ILLINOIS TOOL WORKS INC
  • US10130146B2 patent drawing
  • US10130146B2 patent drawing
  • US10130146B2 patent drawing

AI summary

A buckle assembly may include a first connection member, and a second connection member configured to receive at least a portion of the first connection member in order to removably connect the first connection member to the second connection member. The second connection member includes an outer frame defining a central opening that is configured to allow monitoring of alignment and connection between the first and second connection members.