Side Air Intake Vent With Sound Barrier for Refrigeration Cabinets

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Solution Overview

Problem

Refrigeration appliances with machine compartments vented on the sides experience inefficient cooling due to mixing of warm and cool air, and higher noise levels compared to those with back-vented designs, particularly when side vents are not blocked.

Innovation Solution

An insulated cabinet design with a side-vented air intake system featuring an air vent with louvers on the exterior and a sound barrier with matching louvers on the interior, positioned to prevent mechanical access and reduce sound leakage while maintaining airflow, providing a sound power reduction of at least 5 dB(A) at certain octave bands.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If side vents are provided for machine compartment air intake, then cooling efficiency is improved, but noise levels increase

Engineering Contradiction:
Improvecooling efficiencyVSAvoidnoise levels
Core Design Contradiction:
TemperatureVSObject-generated harmful factors

Solution Approach 1:

The side vent is segmented into two distinct components: an exterior air vent with louvers for air intake and an interior sound barrier with louvers for noise reduction. This segmentation allows the system to simultaneously achieve cooling efficiency through air flow while reducing noise levels by at least 5 dB(A) through the sound barrier's acoustic properties.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The sound barrier acts as an intermediary element between the machine compartment interior and the exterior environment. It is positioned at the interior surface of the side wall and features louvers that allow air flow while dampening sounds from within the machine compartment, thus mediating between the conflicting requirements of cooling and noise reduction.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Temperature

If side vents are provided for machine compartment air intake, then cooling efficiency is improved, but mechanical access to components is compromised

Engineering Contradiction:
Improvecooling efficiencyVSAvoidmechanical access
Core Design Contradiction:
TemperatureVSEase of operation

Solution Approach 1:

The vent system is divided into an exterior air vent portion and an interior sound barrier portion, both with louvers. This segmentation creates a protected pathway where air can flow through the louvers while the sound barrier's positioning and louver configuration prevent direct mechanical access to components within the machine compartment through the vent opening.

Inventive Principle:
Principle #1Segmentation

3Object-generated harmful factors

If sound barrier is added at interior surface, then noise levels are reduced, but device complexity increases

Engineering Contradiction:
Improvenoise levelsVSAvoiddevice complexity
Core Design Contradiction:
Object-generated harmful factorsVSDevice complexity

Solution Approach 1:

The sound barrier is designed to perform multiple functions simultaneously: it reduces noise levels from the machine compartment, allows air flow through its louver configuration, and provides mechanical protection by preventing access to internal components. This multi-functionality reduces the need for separate components, thereby limiting the increase in device complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The sound barrier integrates several functions into a single component: acoustic dampening, air flow facilitation through louvers, and mechanical protection. By merging these functions into one element rather than using separate components, the overall device complexity is minimized while achieving the desired noise reduction of at least 5 dB(A).

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The side-vented air intake system effectively cools the machine compartment by preventing air mixing and significantly reduces noise levels outside, while ensuring airflow and mechanical protection within the compartment.

Implementation Method 1

a sound barrier provided at the interior surface of the first side wall at the aperture, the sound barrier dampens sounds from within the machine compartment to reduce resulting sound levels outside the air vent

Methodology Applied
Scientific EffectSound dampening: Acoustic Absorption

Implementation Method 2

an aperture provided through the first side wall to allow air to flow from outside the insulated cabinet into the machine compartment

Methodology Applied
Scientific EffectAir flow: Convection

Data Source

PatentUS10126039B2Refrigeration appliance having side air intake vent with sound dampening
Publication Date: 2018.11.13 WHIRLPOOL CORP
  • US10126039B2 patent drawing
  • US10126039B2 patent drawing
  • US10126039B2 patent drawing

AI summary

A refrigeration appliance includes an insulated cabinet having a side wall and a machine compartment positioned adjacent the side wall. An aperture is provided through the first side wall to allow air to flow into the machine compartment. An air vent is provided at the exterior surface of the side wall so as to cover the aperture. The air vent having a first set of louvers. A sound barrier is provided at the interior surface of the side wall at the aperture. The sound barrier has a second set of louvers, where the second set of louvers are positioned with respect to the first set of louvers such that there is no mechanical access to components in the machine compartment through the air vent, and such that sounds from within the machine compartment are dampened while still allowing air to flow through the air vent.