Removable Side Window Light Encapsulation for Easy Replacement
Find Innovative SolutionsGenerate Solutions
Solution Overview
Problem
The existing light groups around side window glasses in vehicles are inconvenient to operate and costly to maintain due to their arrangement, which complicates replacement and repair processes.
Innovation Solution
A side window encapsulation design featuring a removable light group assembly with insertion and engaging parts, an encapsulation frame, and a decorative member that shields engaging holes, allowing easy installation and maintenance without disassembling the frame or glass.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Adaptability or versatility
If light groups are arranged around side window glasses to improve space utilization and visual effect, then the decorative effect and space utilization rate are improved, but the convenience of operation and maintenance deteriorates due to complex disassembly requirements
Solution Approach 1:
The encapsulation assembly is divided into separate functional modules: the encapsulation frame, the light group assembly, and the glass are designed as independent replaceable components. The light group assembly can be removed and replaced without disassembling the encapsulation frame or the glass, enabling modular maintenance while maintaining the integrated aesthetic appearance during normal operation.
2Adaptability or versatility
If light groups are arranged around side window glasses to improve space utilization and visual effect, then the decorative effect and space utilization rate are improved, but the maintenance cost increases due to complex replacement procedures
Solution Approach 1:
The light group assembly is designed as an independent replaceable module that can be removed from the encapsulation frame without damaging or disassembling other components. This segmentation allows for low-cost, quick replacement of only the light group when needed, rather than requiring replacement of the entire encapsulation assembly, thereby reducing maintenance costs.
Solution Approach 2:
The light group assembly is extracted as a separate functional component from the encapsulation structure. The mounting groove and engaging parts are designed to hold the light group assembly securely during operation but allow for easy removal when maintenance is needed, enabling the light group to be taken out, replaced, or repaired independently.
3Adaptability or versatility
If light groups are arranged around side window glasses to improve space utilization and visual effect, then the decorative effect and space utilization rate are improved, but the operational complexity increases due to multiple disassembly steps
Solution Approach 1:
The encapsulation assembly is segmented into independently replaceable modules with standardized interfaces. The light group assembly, encapsulation frame, and glass are designed as separate components that can be assembled and disassembled in a simple sequence without requiring complex procedures, reducing operational complexity while maintaining the integrated appearance during use.
Data Source
AI summary
A side window encapsulation includes: a light group assembly and an encapsulation frame. The encapsulation frame defines a mounting opening for receiving glass. The side surface of the encapsulation frame facing away from the interior of the vehicle is an outer side surface. A mounting groove is formed on the outer side surface of the encapsulation frame. The light group assembly is detachably mounted in the mounting groove. An insertion part and an engaging part are respectively provided on two opposite side walls of the mounting groove. An insertion-fitting part is provided on the light group assembly and at positions corresponding to the insertion part. The insertion-fitting part is detachably inserted in the insertion part. A fastening member is provided on the light group assembly and at positions corresponding to the engaging part. The fastening member is detachably engaged with the engaging part.