Sidecar Suspension Tilting Mechanism

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Solution Overview

Problem

Conventional sidecars for motorcycles have fixed frames and suspension systems that restrict the sidecar wheel's ability to tilt with the motorcycle, leading to increased control requirements for riders, uneven stress on components, and limited shock absorption, especially during turns and uneven road surfaces.

Innovation Solution

A tilting sidecar suspension system that includes a support frame pivotally secured to the sidecar frame, a trailing link supporting the wheel's axle on both sides, and shock absorbers positioned on opposing sides of the wheel, allowing the wheel to tilt with the motorcycle and absorb forces more effectively.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a fixed frame connection is used between sidecar and motorcycle, then structural simplicity is maintained, but the sidecar wheel's ability to tilt with the motorcycle is restricted

Engineering Contradiction:
Improvesidecar wheel tilting abilityVSAvoidsuspension system complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The sidecar frame is transformed from a fixed rigid structure to a dynamic structure with pivot connections. The support frame pivots at the first end and the trailing link pivots at the second end, enabling the sidecar wheel to tilt with the motorcycle while maintaining structural integrity through controlled movement.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The sidecar frame is divided into multiple segments: support frame, trailing link, and mounting structure. These segmented components are connected through pivot joints, allowing independent movement of each segment to accommodate tilting motion while maintaining overall structural coherence.

Inventive Principle:
Principle #1Segmentation

2Reliability

If conventional fixed suspension is used, then shock absorption is limited, but device complexity remains low

Engineering Contradiction:
Improveshock absorption capabilityVSAvoidsuspension system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The suspension system utilizes dynamic pivot connections instead of fixed rigid mounts. The support frame pivoting at its first end and the trailing link pivoting at its second end create a dynamic suspension mechanism that absorbs shocks through controlled movement and rotation, enhancing reliability on uneven surfaces.

Inventive Principle:
Principle #15Dynamics

3Stability of the object's composition

If the sidecar frame is made rigid for stability, then stress concentration occurs during turns, but flexibility is reduced

Engineering Contradiction:
Improvesidecar frame stabilityVSAvoidstress on components
Core Design Contradiction:
Stability of the object's compositionVSStress or pressure

Solution Approach 1:

The sidecar frame incorporates dynamic pivot connections that allow controlled movement during turns and on uneven surfaces. This dynamic flexibility prevents stress concentration by distributing forces through the pivot joints, while the overall frame structure maintains stability through its geometric configuration and connection points.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design reduces the control requirements for riders, enhances stability and shock absorption, and decreases the size and spatial requirements of shock absorbers while maintaining mechanical damping, allowing the sidecar wheel to follow the motorcycle's tilting motion and better navigate uneven road surfaces.

Implementation Method 1

The first end of the support frame can be pivotally coupled to the sidecar frame via a ball joint, and the second end of the support frame can be pivotally coupled to the sidecar frame via a pinned connection

Methodology Applied
Scientific EffectPivoting joint: Hinge

Implementation Method 2

A first shock absorber can be coupled to the first mounting plate and the support frame, and a second shock absorber can be coupled to the second mounting plate and the support frame

Methodology Applied
Scientific EffectShock absorption: Damping

Data Source

PatentUS11180215B2Suspension system for sidecars
Publication Date: 2021.11.23 BREAZLAN JASON
  • US11180215B2 patent drawing
  • US11180215B2 patent drawing
  • US11180215B2 patent drawing

AI summary

A suspension system is provided for a sidecar of a motorcycle, which includes a sidecar frame and a wheel with an axle. The suspension system can include, a support frame pivotally secured to the sidecar frame, and a trailing link pivotally secured to the support frame at a leading end of the trailing link. A trailing end of the trailing link can be configured to trail behind the leading end of the trailing link relative to a direction of forward motion of the sidecar. The trailing end of the trailing link being configured to rotatably support the axle of the wheel.