SIDO Bidirectional Buck-Boost Converter for Unequal Load Balancing

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Solution Overview

Problem

Existing DC-DC converters in fuel cell systems face challenges in efficiently managing unequal power demands between multiple loads, leading to voltage imbalances and reduced efficiency.

Innovation Solution

A non-isolated single-input dual-output (SIDO) bi-directional buck-boost DC-DC converter is developed, which includes a controller that adjusts the buck duty cycle to maintain voltages across different portions of the converter at levels lower than the respective loads, ensuring efficient power distribution and balancing voltage outputs.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a conventional DC-DC converter is used to manage power distribution, then the system structure is simple, but voltage imbalances occur when managing unequal power demands between multiple loads

Engineering Contradiction:
Improvevoltage balanceVSAvoidconverter structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent divides the power distribution system into multiple independent output channels, each with its own controllable switch and regulation circuitry. This segmentation allows independent voltage control for each load, resolving the voltage balance issue while maintaining manageable system complexity through modular architecture.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent implements dynamic duty cycle control for each output channel based on real-time voltage and load conditions. The controller dynamically adjusts switching parameters to maintain voltage balance across unequal loads, transforming the static converter into an adaptive system that responds to changing power demands.

Inventive Principle:
Principle #15Dynamics

2Power

If the buck duty cycle is increased to manage higher power demand, then more power can be delivered to loads, but voltage control precision deteriorates

Engineering Contradiction:
Improvepower delivery capabilityVSAvoidvoltage control precision
Core Design Contradiction:
PowerVSMeasurement precision

Solution Approach 1:

The patent incorporates feedback control mechanisms that continuously monitor output voltages and adjust duty cycles accordingly. This closed-loop control maintains voltage precision across the full power range by compensating for the nonlinear effects of duty cycle variations, ensuring accurate voltage regulation even at high power delivery levels.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The patent dynamically changes operating parameters including duty cycle, switching frequency, and voltage thresholds based on real-time power demand conditions. By adapting these parameters, the system maintains optimal voltage control precision across varying power levels, preventing the deterioration that would occur with fixed parameter operation.

Inventive Principle:
Principle #35Parameter changes

3Adaptability or versatility

If a single DC-DC converter is used to serve multiple loads, then device complexity is reduced, but adaptability to different load configurations decreases

Engineering Contradiction:
Improveload configuration flexibilityVSAvoidconverter architecture
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent designs the DC-DC converter with universal output stages that can independently serve multiple different load configurations. Each output channel is equipped with independent control capabilities, allowing the single converter to adapt to various load requirements (different voltages, power levels, and connection topologies) without requiring additional dedicated converters for each configuration.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively manages unequal power demands between loads, maintaining voltages at optimal levels, thereby enhancing efficiency and stability in fuel cell systems.

Implementation Method 1

A first inductor having a respective first side and a second side. The first side of the first inductor is connected to the second side of the first controllable switch and the first side of the second controllable switch

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 2

A second inductor includes a respective first side and a second side. The first side of the second inductor is connected to the second side of the fourth controllable switch

Methodology Applied
Scientific EffectEnergy storage in magnetic field: Inductor

Implementation Method 3

A first capacitor includes a respective first side and a second side. The first side of the first capacitor is connected to the first input terminal. A second capacitor includes a respective first side and a second side. The first side of the second capacitor is connected to the second side of the first capacitor

Methodology Applied
Scientific EffectCapacitance: Capacitance

Data Source

PatentUS11791730B2Non-isolated single input dual-output bi-directional buck-boost DC-DC converter
Publication Date: 2023.10.17 BLOOM ENERGY CORP
  • US11791730B2 patent drawing
  • US11791730B2 patent drawing
  • US11791730B2 patent drawing

AI summary

Various embodiments may provide non-isolated single-input dual-output (SIDO) bi-directional buck-boost direct current (DC) to DC (DC-DC) converters. Various embodiments may provide a method for controlling a buck duty cycle of the non-isolated SIDO bi-directional buck-boost DC-DC converter such that a first voltage measured across a first portion of the non-isolated SIDO bi-directional buck-boost DC-DC converter is maintained at less than a voltage of a first load and a second voltage measured across a second portion of the non-isolated SIDO bi-directional buck-boost DC-DC converter is maintained at less than a voltage of a second load.