SiGe Rib Waveguide Modulator for High-Speed Optical Confinement

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Solution Overview

Problem

Silicon photonic systems face challenges in manufacturing high-speed, efficient optical modulators and photodetectors due to stringent slab tolerance requirements, particularly with SiGe-based waveguide modulators in large waveguide platforms.

Innovation Solution

A rib waveguide optoelectronic device with a silicon base and a ridge formed from a different semiconductor material, such as silicon germanium, where doped regions are used to optimize electrical contacts and reduce series resistance, allowing for improved optical mode overlap and bandwidth.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Speed

If SiGe material is used for the waveguide modulator to achieve high-speed performance, then the optical modulation speed and efficiency are improved, but the slab tolerance requirements become more stringent and manufacturing becomes more challenging

Engineering Contradiction:
Improveoptical modulation speedVSAvoidslab tolerance requirements
Core Design Contradiction:
SpeedVSManufacturing precision

Solution Approach 1:

The device is segmented into distinct material regions: a silicon base layer and a SiGe ridge layer. This segmentation allows each layer to be optimized independently - the silicon base provides mechanical support and relaxed tolerance, while the SiGe ridge provides high-speed modulation performance.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different material properties are assigned to different locations: the silicon base offers mechanical stability and relaxed fabrication tolerances, while the SiGe ridge region provides high-speed optical modulation. This local differentiation resolves the contradiction by placing high-performance material only where needed.

Inventive Principle:
Principle #3Local quality

2Speed

If SiGe based waveguide modulator is used to achieve high-speed performance, then the optical modulation capability is improved, but the processing and manufacturing complexity increases

Engineering Contradiction:
Improveoptical modulation speedVSAvoidprocessing and manufacturing complexity
Core Design Contradiction:
SpeedVSDevice complexity

Solution Approach 1:

The device structure is divided into a simple silicon base and a SiGe ridge layer, reducing processing complexity compared to fully SiGe devices while maintaining high-speed performance in the critical ridge region.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Complex SiGe material processing is applied only to the ridge region where high-speed modulation is needed, while the base region uses simpler silicon processing, thereby reducing overall manufacturing complexity.

Inventive Principle:
Principle #3Local quality

3Speed

If the waveguide height to slab thickness ratio is increased to improve modulation performance, then the optical confinement is improved, but the slab tolerance requirements become more stringent

Engineering Contradiction:
Improvemodulation performanceVSAvoidslab tolerance requirements
Core Design Contradiction:
SpeedVSManufacturing precision

Solution Approach 1:

The waveguide structure is segmented with a thick silicon base layer providing mechanical support and relaxed tolerance, and a narrower SiGe ridge providing optical confinement. This segmentation decouples the height-to-thickness ratio requirement from the slab tolerance requirement.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Optical confinement is achieved locally in the SiGe ridge region through its narrower dimensions, while the silicon base maintains larger dimensions for mechanical stability and relaxed fabrication tolerances.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution simplifies meeting silicon slab tolerance requirements, maintains the advantages of SiGe waveguide EAMs, and enhances bandwidth and optical power handling by reducing series resistance and optimizing optical mode overlap.

Implementation Method 1

a first doped region extends along: the first slab region and along a first sidewall of the ridge, the first sidewall contacting the first slab region; and a second doped region extends along: the second slab region and along a second sidewall of the ridge

Methodology Applied
Scientific EffectElectrical conduction: Conduction (electrical)

Data Source

PatentUS11105975B2Waveguide optoelectronic device
Publication Date: 2021.08.31 ROCKLEY PHOTONICS LTD
  • US11105975B2 patent drawing
  • US11105975B2 patent drawing
  • US11105975B2 patent drawing

AI summary

A waveguide optoelectronic device comprising a rib waveguide region, and method of manufacturing a rib waveguide region, the rib waveguide region having: a base of a first material, and a ridge extending from the base, at least a portion of the ridge being formed from a chosen semiconductor material which is different from the material of the base wherein the silicon base includes a first slab region at a first side of the ridge and a second slab region at a second side of the ridge; and wherein: a first doped region extends along: the first slab region and along a first sidewall of the ridge, the first sidewall contacting the first slab region; and a second doped region extends along: the second slab region and along a second sidewall of the ridge, the second sidewall contacting the second slab region.