Signal Blocking Structures for EM Cross-Talk Reduction

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Solution Overview

Problem

Conventional connector and backplane architectures in electronic systems introduce impedance discontinuities, degrading signal quality and requiring expensive solutions, and are prone to mechanical issues such as wear and misalignment.

Innovation Solution

The use of signal blocking structures, composed of silica-ferrite or high heat tolerance epoxy-ferrite materials, positioned between integrated circuit packages to reduce cross-talk by disrupting electromagnetic signal propagation through printed circuit boards and device housings.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If conventional mechanical connectors are used to connect PCBs, then information flow between PCBs is facilitated, but impedance discontinuities are introduced degrading signal quality

Engineering Contradiction:
Improveinformation flow between PCBsVSAvoidsignal quality
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The patent replaces mechanical connectors with electromagnetic field-based inductive coupling between transmitter and receiver ICs. This eliminates physical contact points that cause impedance discontinuities, thereby maintaining signal quality while enabling information flow between PCBs through wireless electromagnetic communication.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent introduces signal blocking structures composed of ferrite materials as intermediaries to manage electromagnetic signal propagation. These structures guide and contain electromagnetic fields between transmitter and receiver, preventing signal leakage and maintaining impedance continuity without requiring mechanical connectors.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Ease of manufacture

If conventional mechanical connectors are used, then connection between PCBs is achieved, but the connectors wear out over time and require precise alignment

Engineering Contradiction:
Improveconnection between PCBsVSAvoidconnector durability
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The patent eliminates mechanical connectors entirely by using inductive coupling between transmitter and receiver ICs. This replacement removes wear-prone mechanical components, eliminating the reliability issues associated with connector durability while maintaining ease of manufacture through integrated circuit-based communication.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The transmitter and receiver ICs perform alignment and connection functions autonomously through electromagnetic field interaction. The system self-adjusts to achieve optimal coupling without requiring precise manual alignment of mechanical components, thereby improving reliability while maintaining manufacturing simplicity.

Inventive Principle:
Principle #25Self-service

3Object-affected harmful factors

If electromagnetic absorbers are used to prevent energy radiation, then compliance with regulations is achieved, but cross-talk between devices occurs

Engineering Contradiction:
Improveenergy radiation complianceVSAvoidcross-talk between devices
Core Design Contradiction:
Object-affected harmful factorsVSObject-generated harmful factors

Solution Approach 1:

The patent applies ferrite signal blocking structures with specific electromagnetic properties at localized positions between transmitter and receiver ICs. These structures have tailored permeability and impedance characteristics that selectively block cross-talk paths while allowing desired signal propagation, thereby preventing cross-talk without compromising regulatory compliance for energy radiation.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The ferrite signal blocking structures serve as intermediaries that manage electromagnetic field distribution. They absorb and redirect electromagnetic energy to prevent cross-talk between adjacent devices while maintaining controlled energy radiation levels for regulatory compliance, effectively mediating between signal transmission and interference prevention requirements.

Inventive Principle:
Principle #24Intermediary (Mediator)

4Reliability

If signal blocking structures are added to reduce cross-talk, then signal integrity is improved, but device complexity increases

Engineering Contradiction:
Improvesignal integrityVSAvoidstructure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent integrates signal blocking structures directly into the PCB substrate or housing, merging the blocking function with existing structural components. This integration approach maintains signal integrity by preventing cross-talk while avoiding the need for separate, additional components that would increase device complexity.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The ferrite signal blocking structures serve multiple functions simultaneously: they block cross-talk between adjacent signal paths, provide electromagnetic shielding for regulatory compliance, and can be integrated into existing PCB or housing structures. This multi-functionality improves signal integrity without proportionally increasing device complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Significantly reduces cross-talk between communication channels, improving signal integrity and reducing the need for expensive electronics, while withstanding mechanical stress and maintaining performance over time.

Implementation Method 1

signal blocking structures, composed of silica-ferrite or high heat tolerance epoxy-ferrite materials, positioned between integrated circuit packages to reduce cross-talk by disrupting electromagnetic signal propagation

Methodology Applied
Scientific EffectElectromagnetic absorption: Absorption (EM radiation)

Data Source

PatentUS10389454B2Cross-talk blocking structures for EM communication
Publication Date: 2019.08.20 MOLEX INC
  • US10389454B2 patent drawing
  • US10389454B2 patent drawing
  • US10389454B2 patent drawing

AI summary

Systems and apparatus for electromagnetic communications are provided. One of the apparatuses include a communication module, the communication module including: a printed circuit board; a plurality of integrated circuit packages, each integrated circuit package including at least one transmitter, receiver, or transceiver; a plurality of signal guiding structures, each signal guiding structure being associated with a corresponding integrated circuit package of the plurality of integrated circuit packages; and one or more signal blocking structures positioned between one or more pairs of integrated circuit packages.